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Abstrak :
Dengan kekuatan yang dimiliki aluminium namun dengan berat yang lebih ringan dibanding baja membuat perkembangan yang menjanjikan dalam dunia industri. Penelitian ini bertujuan untuk mengembangkan material komposit logam bermatriks ADC 12. Oleh karena itu, ADC 12 sebagai aluminium dengan paduan utama Silikon dan Tembaga, memiliki beberapa sifat mekanis yang akan dikembangkan dengan penambahan partikel penguat berupa Al2O3 dengan variasi penambahan 0,50; 0,10; 0,15; 0,20; 0,30 Vf. melalui pengecoran aduk. Penambahan partikel penguat yang berukuran nano akan meningkatkan kekuatan tarik sebesar 56,74 , kekerasan sebesar 42,99 , dan ketahanan ausnya sebesar 30,92 serta menurunkan harga impaknya. Penambahan Al-5Ti-1B ditambahkan sebagai penghalus butir dan Sr sebagai agen pemodifikasi, untuk meningkatkan sifat mekanik. Magnesium ditambahkan sebesar 5 berat sebagai agen pembasahan antara matriks dan logam. Dengan melakukan karakterisasi sampel seperti pengujian metalografi, SEM-EDS, dan XRD akan dilihat bahwa terbentuk fasa-fasa yang akan mempengaruhi sifat mekanis material. ......Aluminum has been recently promising developing in various industry including transportation due to its strength and lower weight ratio compared to steel. This research is aiming to develop Metal Matrix Composite MMC using ADC 12. Furthermore, Aluminum ADC 12 with major constituent of silicon and copper is improved by means of mechanical properties by adding nano Al2O3 with variation of 0.50, 0.10, 0.15, 0.20, 0.30 Vf through stir casting method. Nano sized alumina later found to increase tensile strength about 56,74 , hardness about 42,99 , and wear resistance about 30,92 , yet decreasing the impact strength. Al 5Ti 1B was added to the alloy as grain refiner while Sr was added to modifies Si structure. Both were added to improve mechanical properties. Magnesium is presented at 5 wt to enhance its wettability. Furthermore, material is characterised under several testing such as metallography, SEM EDS, and XRD to confirm any formed phase that correspond to its mechanical properties.

Abstrak :
Di balik berbagai keunggulan metode stir casting, terdapat beberapa masalah di baliknya seperti kesulitan mencapai keseragaman distribusi penguat, keterbasahan penguat oleh lelehan logam, dan pembentukan porositas. Ketiga masalah ini dapat mengurangi kekuatan mekanis dari komposit yang dihasilkan. Oleh karena itu, ditemukan metode stir casting dua tahap untuk meningkatkan distribusi partikel dan mengurangi porositas dengan menambahkan penguat saat logam berada di fasa semi-padat. Pada penelitian ini dilakukan dua metode, yaitu metode konvensional dan dua tahap yang dikomparasikan pada komposit Al- 3Zn-1.6Mg berpenguat 7 % volume SiC untuk mengetahui pengaruhnya terhadap distribusi partikel dan pembentukan porositas akibat aglomerasi. Setelah pengecoran dengan metode stir casting konvensional dan dua tahap setelah itu komposit dihomogenisasi pada temperatur 400 °C selama 4 jam. Selanjutnya dilakukan karakterisasi berupa pengujian komposisi kimia, pengamatan struktur mikro menggunakan mikroskop optik, dan Scanning Electron Microscope (SEM) – Energy Dispersive Spectroscopy (EDS), pengujian kekerasan Rockwell, dan pengujian porositas. Penerapan metode stir casting dua tahap pada komposit mengecilkan ukuran SDAS menjadi 16.5 μm, meningkatkan jumlah volume SiC yang tercampur menjadi 7.63 %, menurunkan persentase porositas menjadi 1.33 %, dan meningkatkan nilai kekerasan menjadi 29 HRC. Peningkatan nilai kekerasan komposit metode stir casting dua tahap diakibatkan oleh ukuran SDAS yang lebih kecil, persentase porositas yang lebih sedikit, banyaknya volume SiC yang tercampur dalam matriks aluminium dan diikuti dengan distribusi yang baik, sehingga sangat sedikit ditemukan impregnation porosity. ......Behind the various advantages of the stir casting method, there are several problems behind it such as difficulty in achieving uniform distribution of reinforcement, wettability of the reinforcement by molten metal, and the formation of porosity. These three problems can reduce the mechanical strength of the resulting composite. Therefore, a two-step stir casting method was found to improve particle distribution and reduce porosity by adding reinforcement when the metal is in the semi-solid phase. In this study, two methods were compared, namely the conventional method and the two-step method in an Al-3Zn-1.6Mg composite with 7 % volume SiC reinforcement to determine its effect on particle distribution and the formation of porosity due to agglomeration. After fabricated by two step stir casting method the composites were homogenized at 400 °C for 4 hours. Characterization was carried out in the form of chemical composition testing, microstructure observations byusing optical microscope, and Scanning Electron Microscope (SEM) – Energy Dispersive Spectroscopy (EDS), Rockwell hardness testing, and porosity testing. The application of the two-step stir casting method on composites reduced the SDAS size to 16.5 m, increased the volume of SiC mixed to 7.63 %, decreased the percentage of porosity to 1.33 %, and increased the hardness value to 29 HRC. The increase in the hardness value of the two-step stir casting method was caused by the smaller SDAS size, the smaller percentage of porosity, as well the large volume of SiC mixed in the aluminum matrix and followed by a good distribution, so that very little impregnation porosity was found.

Abstrak :
Composite Al A6061 / SiC can be made through methods Stir Casting, this method has been used widely because has middle cost and able to distribute the SiC particle well. This research use variation of SiC, from 2%, 5%, 8%, 10%, and 15%. To enhance the wettability between particle and matrix, Mg 10% was added to the molten aluminium. The result showed that the addition of 10% SiC is optimum among others, with tensile strength reach 247,8 Mpa, elongation 7,04846 % and hardness 54,333 HRB. This mechanical properties is better than the Al A6061 as cast. From datas above, it can be concluded that the more SiC being added, will improve the mechanical properties of material. However, if SiC pass the optimum value, the SiC tend to agglomerated and will deterioriate the mechanical properties of Al A6061/SiC. ;Composite Al A6061 / SiC can be made through methods Stir Casting, this method has been used widely because has middle cost and able to distribute the SiC particle well. This research use variation of SiC, from 2%, 5%, 8%, 10%, and 15%. To enhance the wettability between particle and matrix, Mg 10% was added to the molten aluminium. The result showed that the addition of 10% SiC is optimum among others, with tensile strength reach 247,8 Mpa, elongation 7,04846 % and hardness 54,333 HRB. This mechanical properties is better than the Al A6061 as cast. From datas above, it can be concluded that the more SiC being added, will improve the mechanical properties of material. However, if SiC pass the optimum value, the SiC tend to agglomerated and will deterioriate the mechanical properties of Al A6061/SiC. ;Composite Al A6061 / SiC can be made through methods Stir Casting, this method has been used widely because has middle cost and able to distribute the SiC particle well. This research use variation of SiC, from 2%, 5%, 8%, 10%, and 15%. To enhance the wettability between particle and matrix, Mg 10% was added to the molten aluminium. The result showed that the addition of 10% SiC is optimum among others, with tensile strength reach 247,8 Mpa, elongation 7,04846 % and hardness 54,333 HRB. This mechanical properties is better than the Al A6061 as cast. From datas above, it can be concluded that the more SiC being added, will improve the mechanical properties of material. However, if SiC pass the optimum value, the SiC tend to agglomerated and will deterioriate the mechanical properties of Al A6061/SiC.

Abstrak :
Komposit Aluminium 6061 berpenguat nanopartikel SiC dibuat menggunakan metode pengecoran aduk, dimana ditambahkan unsur Mg 10% untuk mengoptimalkan pembasahan antara matriks dan penguat serta penambahan grain refiner Al-TiB untuk meningkatkan sifat mekanik dari material. Penambahan fraksi volume nanopartikel sebesar 0,05%, 0,10%, 0,15%, 0,20%, dan 0,30% dilakukan untuk mengetahui fraksi volume optimal. Data hasil penelitian menunjukkan nilai kekuatan tarik maksimum sebesar 217,2 Mpa pada penambahan 0,15%vf dengan elongasi optimal 6% pada penambahan 0,20%vf. Nilai kekerasan terus meningkat seiring dengan penambahan fraksi volume, akan tetapi harga impak terus menurun seiring dengan penambahan fraksi volume. Porositas yang terbentuk semakin meningkat seiring dengan penambahan fraksi volume nanopartikel SiC. Penambahan unsur Al-TiB menghasilkan ukuran butir yang lebih kecil dan persebaran partikel serta porositas yang lebih merata.

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Aluminium 6061 composite reinforced with nanoparticles SiC produced by stir casting with the addition of Magnesium 10% as wetting agent to optimize wettability between matrix and reinforcement and addition of Titanium Boron as grain refiner to increase mechanical properties. In this study, addition of nano-particles volume fraction in the amount of SiC 0.05 %, 0.10 %, 0.15 %, 0.20 %, and 0.30 % were used in order to known the optimum volume fraction. As the result, the maximum of ultimate tensile strength is 271,2 Mpa in addition of 0,15%vf, with maximum elongation up to 6% in additon of 0,20%vf. Hardness value continues to rise with the addition of volume fraction, but the impact properties declines steadily with the addition of volume fraction. Porosity percentage increase with the addition of nanoparticles SiC.

Abstrak :
Pada saat ini komposit yang paling popular digunakan adalah komposit dengan matriks logam dengan penguat keramik. Berdasarkan pada hal ini, penulis akan memfokuskan penelitian kepada komposit logam dengan matriks aluminium dan penguat keramik SiC. Aluminium dipilih dikarenakan performa mekanisnya yang baik, ringan, memiliki titik leleh yang rendah, dan mudah untuk difabrikasi melalui proses pengecoran. ADC12 digunakan dalam penelitian ini. Komposit akan dibuat melalui metode pengcoran aduk dimana proses pengadukan dilakukan secara mekanik dengan menggunakan batang pengaduk sebanyak 4 kali, dengan lama pengadukan 10 detik setiap kali pengadukannya dan dilakukan dengan interval 2 detik. SiC yang ditambahkan bervariasi dari 1, 1.5, 2, 2.5, hingga 3 Vf, dan kedalam komposit ditambahkan Mg sebanyak 5 wt untuk meningkatkan kemampubasahan dari komposit. Hasil dari penelitian ini adalah semakin banyak SiC yang digunakan maka sifat mekanisnya akan semakin tinggi. Kekuatan tertinggi diperoleh pada saat kadar SiC yang digunakan sejumlah 3 Vf, dimana kekuatan tariknya mencapai 130 Mpa dan kekerasannya mencapai 60 HRB. ......Today, the most popular type of composite is a metal matrixed composite with a ceramic reinforcement. On the basis of this, the authors will focus this research on the metal composite with aluminium as the matrix and ceramic SiC as the reinforce. Aluminum is selected because of its good performance, light weight, low melting temperature and easy to cast. ADC12 was used in this research. In this study, the composite will be made through a stir casting method where stirring is performed mechanically with stirrer 4 times, 10 seconds each time with 2 seconds interval between them. SiC added to Al is varied from 1, 1.5, 2, 2.5 to 3 Vf, and. 5 wt of magnesium was added to enchance wettability. The result of this study is the mechanical properties of ADC12 composite improved with higher SiC content. The highest strength is obtained at composites with 3 Vf SiC with the value of 130 MPa, and the hardness is 60 HRB respectively.

Abstrak :
Pada saat ini komposit yang paling popular digunakan adalah komposit dengan matriks logam dengan penguat keramik. Berdasarkan pada hal ini, penulis akan memfokuskan penelitian kepada komposit logam dengan matriks aluminium dan penguat keramik SiC. Aluminium dipilih dikarenakan performa mekanisnya yang baik, ringan, memiliki titik leleh yang rendah, dan mudah untuk difabrikasi melalui proses pengecoran. ADC12 digunakan dalam penelitian ini. Komposit akan dibuat melalui metode pengcoran aduk dimana proses pengadukan dilakukan secara mekanik dengan menggunakan batang pengaduk sebanyak 4 kali, dengan lama pengadukan 10 detik setiap kali pengadukannya dan dilakukan dengan interval 2 detik. SiC yang ditambahkan bervariasi dari 1, 1.5, 2, 2.5, hingga 3 Vf, dan kedalam komposit ditambahkan Mg sebanyak 5 wt untuk meningkatkan kemampubasahan dari komposit. Hasil dari penelitian ini adalah semakin banyak SiC yang digunakan maka sifat mekanisnya akan semakin tinggi. Kekuatan tertinggi diperoleh pada saat kadar SiC yang digunakan sejumlah 3 Vf, dimana kekuatan tariknya mencapai 130 Mpa dan kekerasannya mencapai 60 HRB. ......Today, the most popular type of composite is a metal matrixed composite with a ceramic reinforcement. On the basis of this, the authors will focus this research on the metal composite with aluminium as the matrix and ceramic SiC as the reinforce. Aluminum is selected because of its good performance, light weight, low melting temperature and easy to cast. ADC12 was used in this research. In this study, the composite will be made through a stir casting method where stirring is performed mechanically with stirrer 4 times, 10 seconds each time with 2 seconds interval between them. SiC added to Al is varied from 1, 1.5, 2, 2.5 to 3 Vf, and. 5 wt of magnesium was added to enchance wettability. The result of this study is the mechanical properties of ADC12 composite improved with higher SiC content. The highest strength is obtained at composites with 3 Vf SiC with the value of 130 MPa, and the hardness is 60 HRB respectively.

Abstrak :
Kebutuhan material dengan sifat mekanik yang baik serta berbobot ringan sudah semakin tinggi saat ini, terutama untuk aplikasi yang memerlukan performa tinggi. Komposit aluminium berpenguat Al2O3 (AMC) menawarkan keunggulan tersebut. Pada penelitian ini, fabrikasi komposit dilakukan menggunakan paduan aluminium 6061 dan penguat serbuk Al2O3 berukuran 60 μm. melalui proses stir casting. Dalam penelitian ini diketahui pengaruh penambahan kadar Al2O3 serta Mg sebagai agen pembasahan terhadap sifat mekanik komposit. Variasi kadar Al2O3 yang ditambahkan sebesar 10% dan 15% fraksi volume serta kadar Mg 8%, 10%, dan 15%. Hasil penelitian menunjukan bahwa kekuatan tarik optimal sebesar 170 Mpa diperolah pada komposit dengan kadar Al2O3 10% dan Mg 10%. Di mana kekerasan dan ketahanan aus komposit meningkat seiring penambahan kadar Al2O3 dan Mg. Demikian halnya porositas meningkat ketikat kadar Al2O3 yang ditambahkan semakin besar.

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Demand of materials with good mechanical properties and have lightweight increased in recent years especially for high performance applications. Aluminium reinforced Al2O3 composite (AMC) provide this superiority. In this research, composite was fabricated from Aluminium Alloy 6061 and 60 μm Al2O3 reinforce particles by stir casting process. This research investigated the effect of addition Al2O3 content and Mg as wetting agent to mechanical properties of composite. The addition of Al2O3 into Al melt was 10% and 15% of volume fraction and Mg was 8%, 10%, and 15%. The result showed that the optimum tensile strength of 202 Mpa was obtained in composite with 10% volume fraction of Al2O3 and 10% Mg. Moreover, hardness and wear resistant of composite increased with the addition of Al2O3 and Mg content. Porosity also increased when greater amount of Al2O3 content was added.

Abstrak :
Kebutuhan akan material yang memiliki sifat mekanik yang baik serta berbobot ringan sudah semakin tinggi saat ini, terutama untuk aplikasi yang memerlukan performa tinggi. Komposit aluminium berpenguat Al2O3 (AMC) menawarkan keunggulan tersebut. Pada penelitian ini, fabrikasi komposit dilakukan menggunakan paduan aluminium 6061 dan penguat serbuk Al2O3 berukuran 60μm melalui proses stir casting. Dalam penelitian ini diketahui pengaruh penambahan kadar Al2O3 serta Mg sebagai agen pembasahan terhadap sifat mekanik komposit. Variasi kadar Al2O3 yang ditambahkan sebesar 10% dan 15% fraksi volume serta kadar Mg 8%, 10%, dan 15%. Hasil penelitian menunjukkan bahwa kekuatan tarik optimal sebesar 202 MPa diperoleh pada komposit dengan kadar Al2O3 10% dan Mg 10%. Selain itu, kekerasan dan ketahanan aus komposit meningkat seiring penambahan kadar Al2O3 dan Mg. Porositas juga meningkat ketika kadar Al2O3 yang ditambahkan semakin besar.

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Demand of materials with good mechanical properties and have light weight increased in recent years especially for high performance applications. Aluminium reinforced Al2O3 composite (AMC) provide this superiority. In this research, composite was fabricated from Aluminium Alloy 6061 and 60 μm Al2O3 reinforce particles by stir casting process. This research investigated the effect of addition Al2O3 content and Mg as wetting agent to mechanical properties of composite. The addition of Al2O3 into Al melt was 10% and 15% of volume fraction and Mg was 8%, 10%, and 15%. The result showed that the optimum tensile strength of 202 MPa was obtained in composite with 10% volume fraction of Al2O3 and 10% Mg. Moreover, hardness and wear resistant of composite increased with the addition of Al2O3 and Mg content. Porosity also increased when greater amount of Al2O3 content was added.