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Abstrak :
Stamping Part adalah sebuah hasil dari suatu proses produksi yang dinamakan sheet metal forming dimana untuk menghasilkan press part dibutuhkan sheet metal atau lembaran plat, pressing dies sebagai cetakannya dan mesin press untuk memproduksinya. Penggunaan pressed part dewasa ini masih sangat dominan pada industri otomotif, elektronika, bahkan pada industri berat seperti industri kapal dan pesawat terbang. Pressed part merupakan suatu hal yang belum tergantikan oleh material lainnya dimana dari segi teknis pemakaiannya dan berbagai macam kelebihannya dibandingkan dengan material lainnya. Pada penelitian kali ini bertujuan merancang dan membuat stamping dies untuk membuat suatu pressed part yang mana pemakaiannya ditujukan pada mobil yang merupakan salah satu merk yang telah diproduksi di tanah air. Proses yang dirancang dan dibuat dies-nya hanya pada proses blanking dan forming dari enam proses yang direncanakan pembuatannya dimana proses lainnya adalah restrike, bending, piercing 1 dan piercing 2. Proses perencanaannya dimulai dengan terima drawing dari customer, analisa flow proses, perencanaan dies dan perhitungan-perhitungannya, proses manufakturnya, trial-trial dan tahap kirim sample hingga mass production. Untuk proses desain ini menggunakan bantuan software Cad. Sedangkan untuk perhitungannya menggunakan teori?teori sheet metal forming yang bersumber dari literatur-literatur dan studi lapangan. ......Press part as the result of production process named sheet metal forming which to produce a press part needs sheet metal as material, press dies and press machine as machine to proceed. For application, a large amount component of automotive, electronic parts, ship building and aeroplane use stamping part as the main components. Press part is something that can not be substituted yet as technically application because of strengthen to support load and so many abundance then others materials. This reports aims to design and manufacture stamping dies for produce press part. This part is used for vehicle as a famous brand that produced in Indonesia. Design process of press dies only for blanking and forming process where there are six process that planned. The other process are restrike, bending, piercing1 and piercing2. Process planning is started from receive formal drawing from customer, analize flow process, design process and calculation dimension and force needed manufacturing processes, trials, making samples until mass production. Designing dies use many software Cad. Mean while for calculation uses sheet metal forming theory that gotten from many literatures.

Abstrak :
Applied Metal Forming: Including FEM Analysis describes metal forming theory and how experimental techniques can be used to study metal forming operations with great accuracy. For each primary class of processes, such as forging, rolling, extrusion, wiredrawing, and sheet-metal forming, it explains how finite element analysis (FEA) can be applied with great precision to characterize the forming conditions and in this way optimize the processes. FEA has made it possible to build realistic FEM models of most metal forming processes, including complex three dimensional forming operations, in which complex products are shaped by complex dies. Thus, using FEA, it is now possible to visualize any metal forming process and to study strain, stress, and other forming conditions inside the parts being manufactured as they develop throughout the process. Henry S. Valberg is a professor in the Department of Engineering Science and Materials at the Norwegian University of Science and Technology(NTNU). He began his professional career as a metallurgist at the Royal Norwegian Air Force (LFK), and continued it at A/S Norsk Jernverk, Mo i Rana, and then as a research scientist at SINTEF, Division of Materials and Processes, before joining the Norwegian Institute of Technology (NTH) as a senior lecturer in 1984 and full professor in 1994. He was a visiting professor at Denmark’s Technical University in 1997–1998. Professor Valberg’s main fields of research are materials, metal forming, experimental deformation analysis, and FEA. His work covers all the main metal forming processes, including forging, rolling, extrusion, drawing, and sheet-metal forming. He is the author of more than 60 refereed journal articles and has supervised numerous graduate students. Professor Valberg is currently a research manager in a project run by three Norwegian forging companies.

Abstrak :
Pengerolan paduan kuningan menggunakan mesin rol ONO tipe TF06 Formk dilakukan di laboratorium. Benda kerja sebanyak empat spesimen dilakukan pengerolan dingin secara single pass dan dalam beberapa tahap reduksi. Pada tahap tertentu dilakukan pengujian kekerasan dengan uji Brinell. Hasil ekperimen yang diperoleh adalah pengurangan tebal spesimen dan beban pengerolan. Berdasarkan data eksperimen tersebut dibuat perhitungan teoritis untuk beban pengerolan, torsi dan daya. Perbedaan antara hasil eksperimen dan perhitungan teoritis seperti yang ditunjukkan dalam grafik-grafik, relatif kecil. Pada pengerolan paduan kuningan dalam penelitian ini diperoleh prediksi koefisien friksi sebesar 0,02.

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A cold rolling of brass alloy using Rol ONO machine type TF06 Formk was conducted at laboratory. The four brass alloy specimens were cold rolled by single-pass and in several stages of reduction. In certain stages, Hardness of the specimens were measured by Brinell testing. The experimental results were the height reduction of specimens and rolling load. Based on the experimental data, theoretical calculation for rolling load, torsion and power requirement are presented. The experimental results and theoretical calculation as shown in the respective graphs, differ relatively small. The prediction of friction coefficient in the cold rolling of this brass alloy obtained in this research is 0.02.

Abstrak :
Abstrak Pada tesis ini dibahas pemodelan furnace secara matematis untuk mendapatkan fungsi alih yang mewakili dinamika proses yang berjalan. Desain pengendali dilakukan untuk mengendalikan furnace dalam mengantisipasi gangguan perubahan temperatur lingkungan yang terjadi selama proses metal forming berlangsung. Pemilihan pengendali yang digunakan yaitu pengendali PI, pengendali feedforward, dan pengendali Fuzzy Logic dan masing-masing dibahas, dianalisis serta dilakukan uji coba pengendalian untuk mengantisipasi gangguan tersebut di atas. Abstract This thesis discussed mathematical models of the furnace for the metal forming process in order to represent the dynamic characteristics. The controller is designed to anticipate disturbances caused by environmental temperature during metal forming processing activity. The choice of controllers used are PI controller, feedforward controller, and fuzzy logic controller, and each of them will be discussed, analyzed, and examined to find out their ability to eliminate the disturbance effects.

Abstrak :
ABSTRAK
Keberhasilan sebuah proses manufaktur dapat diindikasikan dari kualitas produk yang dihasilkan. Pada micro-blanking, kualitas produk ditunjukkan dengan kualitas permukaan geser (shear surface). Sedangkan pada bending, sudut springback menjadi menjadi indikator kualitas dari produk yang dihasilkan. Oleh karena itu, untuk meningkatkan kualitas produk hasil proses micro-forming, diperlukan pengembangan pada aspek-aspek sistem micro-forming. Namun, tingkat kesulitan yang cukup tinggi pada proses fabrikasi micro-forming tool menuntut kesederhanaan disain dan kemudahan pemilihan komponen standar. Selain itu, karakteristik material yang berubah karena adanya size effect menyebabkan respon material pun berubah, sehingga memerlukan perlakuan khusus sebelum material diproses. Oleh sebab itu, masih diperlukan pengembangan pada aspek lain yang diharapkan dapat meningkatkan kualitas produk yang dihasilkan. Aspek tersebut adalah parameter proses yang terdiri dari kecepatan punch, pelumasan dan holding time. Pada penelitian ini dilakukan pengembangan melalui penerapan peningkatan kecepatan punch dan holding time untuk meningkatkan kualitas produk hasil micro-forming. Variasi kecepatan punch yang digunakan adalah 0,5mm/s sampai dengan 10mm/s untuk blanking dan 0,5mm/s sampai dengan 15mm/s untuk bending. Holding time hanya diterapkan pada bending dengan variasi antara 2 detik sampai dengan 11 detik. Material yang digunakan sebagai spesimen adalah aluminium, kuningan, tembaga dan SUS304 dengan kisaran ketebalan 0,1mm. Hasil pengujian proses blanking menunjukkan bahwa dengan diterapkannya kecepatan punch yang berbeda, terjadi perubahan geometri shear surface. Rasio shear zone yang merupakan indikator kualitas dari part yang dihasilkan melalui proses blanking meningkat dengan semakin tingginya kecepatan punch. Demikian pula halnya dengan burr zone yang merupakan indikator visual termudah untuk dilihat, dipengaruhi pula oleh kecepatan punch. Pada arah rolling tertentu, rasio burr zone menurun dengan diterapkannya kecepatan punch yang lebih tinggi. Dalam hal proses bending, Hasil pengujian menemukan bahwa penekukan material aluminium, tembaga, SUS304 sebaiknya menggunakan arah rolling transversal, yaitu arah rolling tegak lurus terhadap sumbu tekukan. Karena sudut springback yang dihasilkan lebih kecil daripada material dengan arah rolling longitudinal. Selain daripada itu, holding time sangat baik diterapkan sebagai metode koreksi springback pada material tembaga dengan arah rolling transversal.

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ABSTRACT
The success of a manufacturing process can be indicated by the quality of the product produced. In micro-blanking, product quality is indicated by the quality of the shear surface. While at bending, springback angle becomes an indicator of the quality of the product produced. Therefore, to improve product quality as a result of the micro-forming process, it is necessary to develop aspects of the micro-forming system. However, a high degree of difficulty in the fabrication process of micro-forming tools requires simplicity of design and ease of selection of standard components. Besides, the characteristics of the material that changes due to the size effect cause the material response to change, requiring special treatment before the material is processed. Therefore, development is still needed in other aspects that are expected to improve the quality of the products produced. This aspect is a process parameter consisting of punch speed, lubrication and holding time. In this study, development was carried out through the application of increased punch and holding time to improve the quality of products produced from micro-forming. The variation in punch speed used is 0.5mm/s up to 10mm/s for blanking and 0.5mm/s up to 15mm/s for bending. Holding time is only applied to bending with variations between 2 seconds to 11 seconds. The materials used as specimens are aluminum, brass, copper, and SUS304 with a thickness range of 0.1mm. The results of the blanking process investigation show that by applying different punch speeds, changes in the shear surface geometry occur. The shear zone ratio which is an indicator of the quality of the blanked-product increases with the higher punch speed. Similarly with burr zone, which is the most natural visual indicator to see, is also influenced by punch speed. In specific rolling directions, the burr zone ratio decreases with the application of higher punch speeds. Concerning the bending process, the test results found that bending of aluminum, copper, SUS304 material should implement the transverse rolling direction, i.e., the direction of rolling perpendicular to the bending axis. Because the springback angle produced is smaller than the material with a longitudinal rolling direction. Apart from that, holding time is very well applied as a springback correction method on copper material with a transverse rolling direction.

Abstrak :
Seiring berkembangnya zaman yang menuntut kebutuhan produk berskala kecil, dibutuhkan pengembangan dalam teknologi pada skala mikro. Tool ultrasonic vibration assisted microforming adalah pengembangan alat proses manufaktur untuk dimensi berada pada sub milimeter yang memanfaatkan getaran untuk meningkatkan kualitas hasil produk. Alat ini dibuat sebagai langkah kontribusi penelitian di ranah teknologi microforming. Skripsi ini membahas pengembangan tool serta sistem pengukuran gaya pembentukan untuk proses ultrasonic vibration assisted micro punching dan stamping. Dilakukan estimasi gaya dan analisis mode kegagalan pada tool dalam kondisi statis serta simulasi proses ultrasonic vibration assisted micro punching dan stamping. Simulasi menunjukkan bahwa terdapat pengurangan pembebanan sebesar 24,3 – 39,4% pada proses micro punching dan 62,5 – 67% pada proses micro stamping dengan getaran ultrasonik. Validasi tool yang dikembangkan dilakukan dengan uji proses pembentukan produk yang ditentukan dengan menggunakan getaran ultrasonik. Hasil dari skripsi ini adalah tool dan sistem pengukuran gaya pembebanan untuk proses ultrasonic vibration assisted micro punching dan stamping. ......Along with the development of an era that demands the need for small-scale products, developments in technology on a micro-scale are needed. Tool ultrasonic vibration assisted microforming is a tool developed for manufacturing process with sub-millimeter dimension that utilizes vibration to increase product quality. The tool was created as a step to contribute in microforming technology research. This thesis discusses the tool development and measurement system for forming force for ultrasonic vibration assisted micropunching and microstamping process. Force estimation and failure mode analysis was conducted at static condition of the tool and ultrasonic vibration assisted micropunching process was simulated. The simulation shows that there was a reduction in forming force from 24,3 – 39,4% on micro punching process and 62,5 – 67% on micro stamping process. Validation of the tool developed is carried out by testing the process on the specified product. The result of this thesis is a tool and a measurement system for forming force for ultrasonic vibration assisted micropunching and microstamping.

Abstrak :
Providing a comprehensive overview of hot stamping (also known as ‘press hardening’), this book examines all essential aspects of this innovative metal forming method, and explores its various uses. It investigates hot stamping from both technological and business perspectives, and outlines potential future developments. Individual chapters explore topics such as the history of hot stamping, the state of the art, materials and processes employed, and how hot stamping is currently being used in the automotive industry to create ultra-high-strength steel components. Drawing on experience and expertise gathered from academia and industry worldwide, the book offers an accessible resource for a broad readership including students, researchers, vehicle manufacturers and metal forming companies.

Abstrak :
This book covers the mechanism, salient features, and important aspects of various subtractive, additive, forming and hybrid techniques to manufacture near net-shaped products. The latest research in this area as well as possible future research are also highlighted.