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Dwi Ayu Nurcahyaningsih
Abstrak :
Aluminium dan paduannya tengah dikembangkan sebagai sudu turbin Organic Rankine Cycle (ORC) dalam sistem pembangkit listrik karena sifatnya yang ringan, mudah dibentuk dan tahan korosi. Paduan aluminium 7XXX yang mengandung Zn dan Mg dapat ditingkatkan sifat mekanisnya melalui proses pengerasan penuaan. Penambahan Ti dapat semakin meningkatkan kekerasan melalui mekanisme penguatan batas butir. Penelitian ini bertujuan untuk mengetahui pengaruh penambahan 0, 0.02, 0.05 dan 0.25 wt.% Ti dalam paduan Al-10Zn-6Mg. Pembuatan paduan dilakukan dengan proses squeeze casting. Proses homogenisasi dilakukan pada pada temperatur 400 °C selama 4 jam. Peningkatan kekerasan dilakukan dengan pengerasan pengendapan yaitu laku pelarutan pada temperatur 440 °C selama 4 jam, pencelupan cepat dan penuaan pada temperatur 130 °C selama 200 jam. Karakterisasi meliputi pengujian kekerasan untuk mengamati respon pengerasan penuaan dengan Rockwell B, pengujian impak, pengamatan struktur mikro dan pengujian Simultaneous Thermal Analysis (STA). Struktur mikro diamati menggunakan mikroskop optik dan Scanning Electron Microscope (SEM) yang dilengkapi dengan Energy Dispersive Spectroscopy (EDS). Hasil penelitian menunjukkan bahwa penambahan Ti sebesar 0, 0.02, 0.05 dan 0.25 wt.% Ti meningkatkan kekerasan as-cast sebesar 49.72, 49.92, 52.02 dan 53.08 HRB akibat pengecilan secondary dendrite arm spacing (SDAS) menjadi 22.78, 22.69, 19.56 dan 16.55µm. Penuaan pada temperatur 130 ºC meningkatkan kekerasan, namun penambahan Ti tidak menunjukkan pengaruh signifikan terhadap kekerasan puncak dan harga impak. Fasa kedua yang terbentuk selama proses solidifikasi adalah T (Mg32(Al,Zn)49, β (Al8Mg5) dan TiAl3 sementara penuaan menghasilkan endapan GP Zone, ƞ? dan ƞ (MgZn2).
Aluminum alloys are being developed as turbin impeller of Organic Rankine Cycle (ORC) in power plant generation system, due to lightweight, formable and corrosion resistant. Al 7xxx series with Zn and Mg alloying elements are one options because of increase the mechanical properties in high temperatures due to age hardening. Ti as grain refiner was added to further improve hardness through grain boundary strengtening mechanism. This research aimed to find out the effects of 0, 0.02, 0.05 and 0.25 wt.% Ti addition in the Al-10Zn-6Mg alloys. The alloys were produced by squeeze casting process. Homogenization was conducted at 400°C for 4 hour followed by solution treatment at 440 °C for 1 hour, quenching and ageing at 130 °C for 200 hour. Age hardening response was followed by Rockwell B hardness testing. Other characterization included impact testing, Simultaneous Thermal Analysis (STA) and microstructural analysis by using optical microscopy and Scanning Electron Microscope (SEM) with EnergyDispersive X-ray (EDX). The result showed that addition of 0, 0.02, 0.05 and 0.25 wt.% Ti increased the as-cast hardness of Al-10Zn-6Mg to 49.72, 49.92, 52.02 and 53.08 HRB due to decreasing of secondary dendrite arm spacing (SDAS) to 22.78, 22.69, 19.56 and 16.55µm, respectively. Ageing at 130 ºC increased the hardness of the alloys, but addition of Ti did not affect the peak hardness and the impact values. The second phases formed during solidification were found to be T (Mg32(Al,Zn)49, β (Al8Mg5) dan TiAl3, while the precipitates formed during ageing were GP Zone, ƞ? and ƞ (MgZn2).
Depok: Universitas Indonesia, 2016
S62097
UI - Skripsi Membership  Universitas Indonesia Library
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Desrilia Nursyifaulkhair
Abstrak :
Paduan Al-Zn-Mg (Seri 7xxx) telah banyak dikembangkan dalam berbagai aplikasi, terutama dalam industri penerbangan sebab memiliki kekerasan yang tinggi sementara densitasnya rendah. Paduan tersebut umumnya diperkuat melalui perlakuan penuaan, di mana terjadi difusi atom-atom Zn dan Mg dari larutan padat sangat jenuh sehingga terbentuk presipitat metastabil. Selain itu, paduan dapat diperkuat pula dengan penambahan Ti yang akan memperhalus butir. Tujuan dari penelitian ini adalah untuk mengetahui pengaruh Ti dalam penguatan presipitasi paduan Al-5.1Zn-1.8Mg-0.4Ti (% berat) pada berbagai temperatur. Paduan ini dibuat dengan proses squeeze casting. Kemudian dilakukan homogenisasi pada temperatur 400 oC selama 4 jam dan laku pelarutan pada 440 oC selama 1 jam yang dilanjutkan dengan pencelupan air hingga temperatur ruang. Penuaan dilakukan pada temperatur 90, 130 dan 200 oC selama 200 jam. Untuk mengetahui respon penuaan, dilakukan pengujian kekerasan Rockwell, sementara itu perubahan struktur mikro diamati dengan menggunakan Mikroskop Optik dan Scanning Electron Microscope (SEM) - Energy Dispersive Spectroscopy (EDS). Hasil penelitian menunjukkan bahwa kekerasan tertinggi dihasilkan setelah penuaan di temperatur 90 oC, bahkan pada temperatur ini, kekerasan terus meningkat setelah 200 jam. Semakin tinggi temperatur penuaan, semakin rendah kekerasan puncak yang dihasilkan, tapi waktu yang dibutuhkan untuk mencapai kekerasan puncak akan berkurang. Penambahan Ti diketahui dapat menahan penguatan dengan memperlambat kinetika presipitasi melalui penurunan jumlah kekosongan kompleks zat terlarut. Urutan presipitasi yang terbentuk adalah GP zone  ƞ?  ƞ (MgZn2).
Al-Zn-Mg alloys (7xxx series Al alloys) have been widely used in many applications, especially in aerospace industry because of their high strength and low density. These alloys are commmonly hardened upon ageing treatment, in which diffusion of Zn and Mg atoms from super saturated solid solution results in formation of metastable precipitates. To further increase the strength of the alloys, Ti is added to decrease the grain size. The objective of this study is to investigate the role of Ti in the precipitation strengthening of Al-5Zn-1.8Mg-0.4Ti (wt.%) alloy. The alloy was fabricated by squeeze casting process. Then, the alloy was homogenized at 400 oC for 4 hours. Subsequent solution treatment was employed at 440 oC for 1 hour and followed by water quenching to room temperature. The ageing was conducted at 90, 130 and 200 oC for 200 hours. The ageing response was followed by Rockwell hardness testing, while the microstructural evolution was observed by using Optical Microscope (OM) and Scanning Electron Microscope (SEM) - Energy Dispersive Spectroscopy (EDS). The results showed that the highest hardness was achieved after ageing at 90 oC, and even at this temperature, the hardness remained increase after 200 h of ageing. The higher the ageing temperature, the lower the achieved peak hardness but the time needed to peak hardness reduced. Addition of Ti retarded the strengthening by slowering kinetics of precipitation through decreasing number of solute-vacancy complexes. The suggested major precipitation sequence was GP zones  ƞ?  ƞ (MgZn2).
Depok: Fakultas Teknik Universitas Indonesia, 2017
S66089
UI - Skripsi Membership  Universitas Indonesia Library
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Risly Wijanarko
Abstrak :
Paduan Al 7XXX Al-Zn-Mg merupakan salah satu paduan aluminium yang mampu dilaku panas dan memiliki kekuatan tinggi. Paduan Al 7xxx dapat diperkuat dengan pengerasan pengendapan. Dalam proses pengerasan pengendapan, proses laku pelarutan merupakan tahapan penting dimana fasa kedua larut ke dalam matriks agar dapat bertransformasi menjadi presipitat saat proses penuaan. Selain itu, penambahan Ti dapat memperkuat paduan dengan melakukan penghalusan butir. Penelitian kombinasi laku pelarutan dengan penghalusan butir oleh Ti masih terbatas. Oleh karena itu, pada penelitian ini akan diamati pengaruh temperatur laku pelarutan terhadap struktur mikro dan sifat mekanis paduan Al-5.1Zn-2Mg dengan penambahan 0.1 berat Ti hasil squeeze casting. Paduan Al-5.1Zn-2Mg-0.1Ti hasil pengecoran dihomogenisasi pada temperatur 400 C selama 4 jam. Setelah itu, laku pelarutan dilakukan dengan variasi temperatur 220, 420, dan 490 C, dilanjutkan dengan pencelupan cepat. Selanjutnya, penuaan dilakukan pada temperatur 130 C selama 48 jam. Karakterisasi meliputi pengamatan struktur mikro menggunakan mikroskop optik, dan Scanning Electron Microscope SEM Energy Dispersive Spectroscopy EDS, pengujian kekerasan Rockwell, X-Ray Diffraction XRD, dan Simultaneous Thermal Analysis STA. Penambahan 0.1 berat Ti dapat memperbulat struktur butir paduan dan menyebabkan tegangan permukaan antarmuka matriks ?-Al menurun sehingga fasa kedua lebih mudah untuk berdifusi ke dalam matriks saat laku pelarutan. Peningkatan temperatur laku pelarutan dapat meningkatkan jumlah fasa kedua yang larut ke dalam matriks. Hal ini dapat ditunjukkan melalui fraksi volume fasa kedua dari kondisi setelah homogenisasi, yaitu 7.07 menjadi 6.74, 3.50, dan 2.75 untuk temperatur laku pelarutan 220, 420, dan 490 C. Banyaknya fasa kedua yang larut berdampak pada kekerasan yang dihasilkan setelah penuaan. Nilai kekerasan penuaan meningkat seiring dengan meningkatnya temperatur laku pelarutan, yaitu 41.68, 52.46, dan 70.98 HRB pada temperatur laku pelarutan 220, 420, dan 490 C. Selain itu, nilai kekerasan paduan dengan 0.1 berat Ti lebih tinggi dibanding paduan tanpa Ti setelah penuaan karena jumlah fasa kedua yang larut lebih besar sehingga presipitat yang terbentuk menjadi lebih banyak. ......Al 7XXX alloy is one of heat treatable aluminium alloy which has superior strength. It can be strengthened by precipitation hardening. Solution treatment in precipitation hardening sequence has an important role in which second phases will dissolve, and vacancies will be quenched in the matrix to form precipitates in the ageing process. Another strengthening can be done by the addition of Ti as grain refiner. However, there is still lack of study concerned on the combination of solution treatment with grain refining by Ti. Thus, this study is aimed to investigate the effect of solution treatment temperature on microstructure and mechanical properties of Al 5.1Zn 2Mg alloy with 0.1 wt. Ti produced by squeeze casting. As cast alloy was homogenized at 400 C for 4 h. Solution treatment was conducted at 220, 420, and 490 C, followed by rapid quenching. The alloy was subsequently aged at 130 C for 48 h. Characterization was performed by optical microscope, Scanning Electron Microscope SEM ndash Energy Dispersive Spectroscopy EDS, Rockwell hardness testing, X Ray Diffraction XRD, and Simultaneous Thermal Analysis STA. The addition of 0.1 wt. Ti resulted in rounder grains which possess lower surface tension between the Al matrix and second phase interface so that the dissolution of it will be much easier while solution treatment. Increasing solution treatment temperature leads to decreasing volume fraction of the second phases at grain boundaries. It can be known by quantitative analysis from as homogenized condition with volume fraction of 7.07 which decreased to 6.74, 3.50, and 2.75 after solution treatment at 220, 420, and 490 C, respectively. The amount of dissolved second phases will affect the final hardness after ageing process, at which the hardness was increasing with increasing solution treatment temperature. The hardness was 41.68, 52.46, and 70.98 HRB with solution treatment temperature of 220, 420, and 490 C, respectively. Besides, the hardness value of 0.1 wt. Ti added alloy was higher than that of the alloy without Ti addition. It was due to higher second phase dissolution which leads to more precipitates formed.
Depok: Fakultas Teknik Universitas Indonesia, 2018
S-Pdf
UI - Skripsi Membership  Universitas Indonesia Library
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Elisabeth Nadya Hale
Abstrak :
Paduan Al-Zn-Mg (Seri 7xxx) umumnya diperkuat melalui perlakuan penuaan, dengan pembentukan presipitat. Selain itu, paduan dapat diperkuat pula dengan penambahan 0.4 % berat Ti yang akan memperhalus butir. Tujuan dari penelitian ini adalah untuk mengetahui pengaruh Ti dalam penguatan presipitasi paduan Al-4.4Zn-1.6Mg-0.4Ti (% berat) pada berbagai temperatur. Paduan ini diproses melalui pengecoran dengan proses squeeze casting, homogenisasi pada temperatur 400 oC selama 4 jam, laku pelarutan dengan variasi temperatur 220, 420, dan 490 oC selama 1 jam, pencelupan air, lalu dilakukan penuaan pada temperatur 130 °C selama 48 jam. Karakterisasi yang dilakukan berupa pengamatan struktur mikro menggunakan mikroskop optik, dan Scanning Electron Microscope (SEM) – Energy Dispersive Spectroscopy (EDS), pengujian kekerasan Rockwell, X-Ray Diffraction (XRD), dan Differential Scanning Calorimetry (DSC). Penambahan 0.4 % berat Ti selain memperhalus dan membulatkan butir, menurunkan tegangan permukaan antarmuka matriks dan fasa kedua, dan pelarutan fasa kedua menjadi lebih mudah. Banyaknya fasa kedua yang larut berpengaruh dengan kekerasan setelah laku pelarutan dan penuaan. Kekerasan akhir setelah penuaan dengan laku pelarutan 220, 420, dan 490 oC sebesar 38.26, 63.76, dan 63.36 HRB. Nilai kekerasan tersebut lebih tinggi daripada paduan tanpa Ti karena pelarutan fasa kedua yang lebih banyak menyebabkan pembentukan presispitat yang lebih banyak pula......Al-Zn-Mg alloys (7xxx series Al alloys) are commmonly hardened with ageing treatment, to form precipitates. To further increase the strength, Ti is added to decrease the grain size. The objective of this study is to investigate the role of Ti in the precipitation strengthening of Al-4.4Zn-1.6Mg-0.4Ti (wt.%) alloy. The alloy was fabricated by squeeze casting process. Then, the alloy was homogenized at 400 oC for 4 hours, solution treated at 220, 420, and 490 oC for 1 h followed by water quenching, then aged at 130 oC for 48 h. Characterization was performed by optical microscope, Scanning Electron Microscope (SEM) – Energy Dispersive Spectroscopy (EDS), Rockwell hardness testing, X-Ray Diffraction (XRD), and Differential Scanning Calorimetry (DSC). The addition of 0.4 wt. % Ti resulted finer and rounder grains which possess lower surface tension between the α-Al matrix and second phase interface to dissolves second phases easier during solution treatment. The amount of dissolved second phases will affect the final hardness after ageing to 38.26, 63.76, and 63.36 HRB with solution treatment temperature of 220, 420, and 490 °C, respectively. Besides, the hardness value of 0.4 wt. % Ti added alloy was higher than that of the alloy without Ti addition. It was due to higher second phase dissolution which leads to more precipitates formed.
Depok: Fakultas Teknik Universitas Indonesia, 2019
S-pdf
UI - Skripsi Membership  Universitas Indonesia Library
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Rachman Kurnia
Abstrak :
Aluminium alloys are developed as airplane body due to their lighter weight compared to steel and good formability. Aluminium 7XXX series with Zn and Mg alloying elements is commonly used because its mechanical properties can be improved through a deformation process. A deformation process such as cold rolling may increase the hardness of an alloy through strain hardening. An annealing process following the deformation process will recover ductility through stress relief, recrystallization, and grain growth mechanisms. This research aimed to discover the effect of cold rolling and annealing temperature on the recrystallization and mechanical properties of Al-4.7Zn-1.8Mg (wt. %) alloy. The alloy was produced by a squeeze casting process. Homogenization was conducted at 400oC for 4 hours followed by cold rolling with degrees of deformation of 5%, 10%, and 20%. The samples with 20% deformation were then annealed at 300oC, 400oC, and 500oC for 2 h. The Vickers hardness test was performed on the cold-rolled and annealed samples to reveal the strain hardening effect and subsequent recrystallization process. The microstructure was observed using an optical microscope and a Scanning Electron Microscope (SEM). The results showed that the higher the deformation, the more elongated the grains. Deformation of 5, 10 and 20% led to grain shape ratios of 2.19, 3.19 and 4.59, respectively and increase in the hardness of the alloy from 69.5 VHN to 95.3, 100.1 and 105.4 VHN, respectively. Slip bands and cross slips were found only in the 20% deformed samples. The annealing process resulted in recovery at 300oC, followed by recrystallization at 400oC (dgrain ~290 ?m) and grain growth at 500oC (dgrain ~434 ?m). Annealing temperatures of 300oC, 400oC and 500oC decreased the hardness of the alloy from 105.4 VHN to 71.5, 96.8 and 95.3 VHN, respectively.
Depok: Faculty of Engineering, Universitas Indonesia, 2017
UI-IJTECH 8:7 (2017)
Artikel Jurnal  Universitas Indonesia Library
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Abdan Syakuura
Abstrak :
Paduan aluminium-seng-magnesium-tembaga memiliki peranan penting dalam industri penerbangan. Pada penelitian ini dilakukan investigasi sistematis untuk mengeksplorasi evolusi mikrostruktur paduan Al-Zn-Mg-Cu dengan beberapa variasi komposisi (kisaran konsentrasi Cu 0,4-1,6 at. % dan Zn (= konsentrasi Mg) 1,7-3,0 at. %) selama ageing pada temperatur 120 °C dan 190 °C. Melalui investigasi ini didapatkan pengaruh tiap elemen penyusun paduan yang dapat digunakan untuk memberikan gambaran mengenai kombinasi komposisi yang optimum pada pengerasan selama ageing. Selain itu fenomena rapid hardening, yang umumnya terjadi pada paduan aluminium seri 2xxx dan 7xxx juga berusaha diungkap dalam penelitian ini. Rapid hardening merupakan fenomena pengerasan yang terjadi pada saat awal proses ageing akibat adanya clustering atom terlarut. Unit dapur induksi vakum baru di University of Sydney digunakan untuk mempersiapkan semua paduan. Mikrostruktur hasil pengecoran diamati dengan mikroskop optik. Billet hasil pengecoran dirol menjadi pelat yang lebih tipis dengan ketebalan 1.5-2 mm. Pelat ini kemudian diberikan perlakuan panas solution treatment-ageing. Pengukuran kekerasan dilakukan pada sampel pada beberapa variasi waktu ageing untuk mendapatkan kurva age hardening dan mengungkap efek rapid hardening. Karakterisasi TEM dilakukan untuk memahami evolusi mikrostruktur presipitat. Hasil penelitian ini menunjukan bahwa kekerasan paduan semakin meningkat dengan penambahan Zn dan Mg karena adanya pembentukan presipitat halus MgZn2 dan Mg3Zn3Al2 yang bebentuk spherical. Penambahan Cu memberikan efek peningkatan kekerasan cukup signifikan hingga komposisi Zn dan Mg mencapai 2.5 at. %. Fenomena rapid hardening ditemukan dalam paduan Al-Zn-Mg-Cu selama ageing pada temperatur 190 °C. ......Aluminium-zinc-magnesium-copper alloys have an important role in aerospace industry. A systematic investigation has been done to explore microstructural evolution in Al-Zn-Mg-Cu alloys with the variation in composition (range of concentration of Zn (= Mg concentration) is 1.7-3.0 at. % and Cu in the range of 0.4-1.6 at. %) during ageing at temperature of 120 °C dan 190 °C. Following this investigation, the role of each element remains to be established for describing the optimum combination of composition during age hardening. Aside from that, rapid hardening (RH) phenomenon, which is commonly happened in the aluminium 2xxx and 7xxx series is also revealed through this research. Rapid hardening is the hardening phenomena which is occured in the early stage of ageing treatment due to clustering of solute atom. A new induction vacuum casting unit at the University of Sydney was employed to prepare all Al alloys. Casting microstructures was evaluated using optical microscopy. The cast billets were then further rolled into strips with a thickness of 1.5-2 mm. These strips were solution treated and aged. Hardness test was performed on these aged samples in order to reveal hardening effect. TEM characterization was performed to understand the precipitation microstructure evolution. The results show that the hardness of the alloy increases with the addition of Zn and Mg concentration due to the formation of nano-spherical precipitates MgZn2 and Mg3Zn3Al2. Copper addition gives a significant effect on the increasing of the hardness up to 2.5 at. % of Mg and Zn. Rapid hardening phenomenon was revealed in the Al-Zn-Mg-Cu alloys during ageing at 190 °C.
Depok: Fakultas Teknik Universitas Indonesia, 2011
S156
UI - Skripsi Open  Universitas Indonesia Library
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Arif Hidayat Fn.
Abstrak :
[Stainless steel merupakan material yang paling banyak digunakan dalam pembuatan turbin pembangkit tenaga listrik Organic Rankine Cycle (ORC), karena densitasnya yang tinggi, membuat kinerja turbin menjadi kurang efisien. Salah satu alternatif penggantinya adalah paduan aluminium seri 7xx.x (Al-Zn-Mg) yang memiliki sifat mekanik terbaik dibandingkan dengan seri yang lainnya. Sifat mekanik paduan tersebut dapat ditingkatkan dengan penambahan Cr serta perlakuan pengerasan penuaan. Pada penelitian ini dipelajari pengaruh penambahan Cr sebesar 0, 0.03, 0.1 dan 0.46 wt. % pada paduan Al-10Zn-6Mg. Paduan dibuat dengan proses squeeze casting dengan tekanan sebesar 76 MPa. Pelat selanjutnya dihomogenisasi pada temperatur 400 oC selama 4 jam dan dilakukan proses pengerasan penuaan dengan melakukan solution treatment pada temperatur 440 oC selama 2 jam, pendinginan cepat, dan penuaan pada temperatur 130 oC. Karakterisasi yang dilakukan diantaranya adalah pengujian kekerasan Rockwell B, pengujian impak, pengamatan struktur mikro dengan mikroskop optik dan Scanning Electron Microscope (SEM) dilengkapi dengan Energy Dispersive X-Rays (EDX), dan Simultaneous Thermal Analysis (STA). Hasil penelitian menunjukkan bahwa penambahan Cr sebesar 0.03, 0.1 dan 0.46 wt. % meningkatkan kekerasan paduan Al-10Zn-6Mg menjadi 50.9, 52.8, 53.2 HRB yang diakibatkan oleh pengecilan ukuran SDAS, pembentukan larutan padar Cr di dalam matriks serta pembentukan fasa kedua (CrFe)Al7 dan CrAl7 pada penambahan 0.46 wt. % Cr. Penambahan Cr belum memberikan pengaruh yang signifikan terhadap proses pemanasan. ......Stainless steel is most widely used in manufacturing of turbine impeller of Organic Rankine Cycle (ORC). However, due to its high density, the performance of turbine becomes less efficient. One alternative to substitute stainless steel is 7xx.x series aluminum alloys (Al-Zn-Mg) which have good mechanical properties compared to other series. Their mechanical properties can be improved by the addition of Cr as well as precipitation hardening process. This research studied the effect of addition of Cr with variation of 0, 0.03, 0.1 and 0.46 wt. % in Al-10Zn-6Mg alloys. The samples were made by squeeze casting process with pressure of 76 MPa. The plate was then homogenized at 400 ° C for 4 hours, followed by precipitation hardening process which consisted of solution treatment at 440 ° C for 2 hours, water quenching and ageing 130 ° C. Characterization was done by Rockwell B hardness testing, impact testing, microstructure observation by using optical microscope and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-rays (EDX) and Simultaneous Thermal Analysis (STA). The results showed that addition of Cr 0.03, 0.1 and 0.46 wt. % increase the hardness of Al-10Zn-6Mg aloys to 50.9, 52.8, 53.2 HRB respectively, which were due to reduction of SDAS, solid solution strengthening of Cr in the matrix and the formation of (CrFe)Al7 and CrAl7 second phases when 0.46 wt. % Cr was added. During ageing process also increased hardness alloys, but Cr were not have a significant impact on the transformation phase. The addition of Cr not have a significant influence on the heating process. ;Stainless steel is most widely used in manufacturing of turbine impeller of Organic Rankine Cycle (ORC). However, due to its high density, the performance of turbine becomes less efficient. One alternative to substitute stainless steel is 7xx.x series aluminum alloys (Al-Zn-Mg) which have good mechanical properties compared to other series. Their mechanical properties can be improved by the addition of Cr as well as precipitation hardening process. This research studied the effect of addition of Cr with variation of 0, 0.03, 0.1 and 0.46 wt. % in Al-10Zn-6Mg alloys. The samples were made by squeeze casting process with pressure of 76 MPa. The plate was then homogenized at 400 ° C for 4 hours, followed by precipitation hardening process which consisted of solution treatment at 440 ° C for 2 hours, water quenching and ageing 130 ° C. Characterization was done by Rockwell B hardness testing, impact testing, microstructure observation by using optical microscope and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-rays (EDX) and Simultaneous Thermal Analysis (STA). The results showed that addition of Cr 0.03, 0.1 and 0.46 wt. % increase the hardness of Al-10Zn-6Mg aloys to 50.9, 52.8, 53.2 HRB respectively, which were due to reduction of SDAS, solid solution strengthening of Cr in the matrix and the formation of (CrFe)Al7 and CrAl7 second phases when 0.46 wt. % Cr was added. During ageing process also increased hardness alloys, but Cr were not have a significant impact on the transformation phase. The addition of Cr not have a significant influence on the heating process. , Stainless steel is most widely used in manufacturing of turbine impeller of Organic Rankine Cycle (ORC). However, due to its high density, the performance of turbine becomes less efficient. One alternative to substitute stainless steel is 7xx.x series aluminum alloys (Al-Zn-Mg) which have good mechanical properties compared to other series. Their mechanical properties can be improved by the addition of Cr as well as precipitation hardening process. This research studied the effect of addition of Cr with variation of 0, 0.03, 0.1 and 0.46 wt. % in Al-10Zn-6Mg alloys. The samples were made by squeeze casting process with pressure of 76 MPa. The plate was then homogenized at 400 ° C for 4 hours, followed by precipitation hardening process which consisted of solution treatment at 440 ° C for 2 hours, water quenching and ageing 130 ° C. Characterization was done by Rockwell B hardness testing, impact testing, microstructure observation by using optical microscope and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-rays (EDX) and Simultaneous Thermal Analysis (STA). The results showed that addition of Cr 0.03, 0.1 and 0.46 wt. % increase the hardness of Al-10Zn-6Mg aloys to 50.9, 52.8, 53.2 HRB respectively, which were due to reduction of SDAS, solid solution strengthening of Cr in the matrix and the formation of (CrFe)Al7 and CrAl7 second phases when 0.46 wt. % Cr was added. During ageing process also increased hardness alloys, but Cr were not have a significant impact on the transformation phase. The addition of Cr not have a significant influence on the heating process. ]
Depok: Fakultas Teknik Universitas Indonesia, 2016
S61916
UI - Skripsi Membership  Universitas Indonesia Library
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Danny Taufik Bahar
Abstrak :
Jenis paduan aluminium yang gencar dikembangkan adalah Al-Zn-Mg (Seri 7xxx) dengan sifat mekanis paling baik di antara paduan aluminium lainnya. Peningkatan sifat mekanis tersebut dapat dilakukan dengan menambahan unsur minor ke dalam paduan, seperti Cr. Selain itu, sifat mekanis paduan aluminium seri 7xxx dapat ditingkatkan dengan melakukan laku pelarutan pada temperatur tertentu diikuti oleh pencelupan cepat dan diakhiri dengan pengerasan penuaan. Sifat mekanis akan ditentukan oleh temperatur laku pelarutan yang digunakan. Penelitian ini mempelajari pengaruh temperatur laku pelarutan pada karakteristik paduan Al-4.58Zn-1.47Mg-1.66Cr (%berat). Sampel dibuat melalui proses pengecoran dengan metode squeeze casting diikuti homogenisasi pada temperatur 400 oC selama 4 jam untuk menyeragamkan butir. Proses laku pelarutan dengan variasi temperatur 220, 420, dan 490 oC dilakukan selama satu jam dan diikuti oleh pencelupan cepat menggunakan air. Lalu, dilakukan pengerasan penuaan pada temperatur 130 oC selama 48 jam dengan tujuan untuk menghasilkan presipitat. Karakterisasi yang digunakan berupa pengamatan struktur mikro dengan mikroskop optik dan SEM-EDS, pengujian kekerasan (HRB dan HB), pengujian XRD (X-Ray Diffraction), dan DSC (Differential Scanning Calorimetry). Hasil penelitian menunjukkan bahwa semakin tinggi temperatur laku pelarutan, semakin banyak fasa interdendritik yang terlarut ke dalam matriks Al. Hal ini dibuktikan dengan fraksi volume fasa interdendritik pada 220, 420, dan 490 oC setelah pencelupan cepat berturut-turut adalah 5.93, 4.3, dan 3.23%. Setelah pengerasan penuaan, didapatkan nilai kekerasan paduan yang meningkat menjadi 34.42, 72.26, dan 68.12 HRB pada temperatur 220, 420, serta 490 oC. Selain itu, penambahan Cr akan menghasilkan presipitat CrAl7 yang dapat meningkatkan kekerasan paduan melalui pengecilan SDAS dan menjadis tempat tumbuhnya presipitat penahan dislokasi.
Depok: Fakultas Teknik Universitas Indonesia, 2019
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