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Ditemukan 3 dokumen yang sesuai dengan query
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Ruther Gadhu
"Selongsong peluru dibuat dari cartridge brass, yang terdiri dari 28-30% wt. % Zn. Proses fabrikasi selongsong peluru terdiri dari : canai dingin, deep drawing, dan annealing. Deformasi yang terjadi pada proses fabrikasi selongsong peluru melebihi 70%. Cartridge brass memiliki 3 mekanisme deformasi: slip (deformasi 20%), twin ( 40%), dan shear (> 40%). Bi mulai digunakan untuk menggantikan Pb dalam kuningan karena racun yang lebih rendah.Pada penelitian ini, Cu-29Zn-0.6Bi dilakukan pengecoran gravitasi, dihomogenisasi dengan temperatur 800 °C selama 2 jam, dan dicanai dingin dengan variasi deformasi 20, 40, dan 70%. Pada 70%, proses anil dilakukan pada temperatur 350, 400, dan 450 °C. Semua sampel lalu dikarakterisasi nilai kekerasan dan struktur mikronya. Meningkatnya % deformasi akan menghasilkan peningkatan kekerasan. Pada deformasi 70%, ditemukan adanya retak permukaan. Segregasi Bi terdapat baik di dalam butir maupun batas butir.Bi meningkatkan kekerasan pada cartridge brass dengan mekanisme grain boundary strengthening (pengecilan ukuran butir) dan dispersoid strengthening. Nukleasi pada temperatur 350 °C dimulai pada shear band dan batas butir, dan selesai pada 400 °C, sedangkan grain growth terjadi pada 450 °C (semua dalam 15 menit). Bi mempercepat proses rekristalisasi cartridge brass.

Bullet case is made of cartridge brass, which consists of 28-30% content of Zinc. Bullet case's fabrication consists of cold rolling, deep drawing, and annealing. Deformation which occurs in bullet case?s fabrication gets higher than 70%. Cartridge brass has 3 deformation mechanism: slip (20% deformation), twin (40% deformation), and shear (> 40% deformation). Bi is used nowadays to substitute Pb in cartridge Brass due to lower toxicity. In this research, Cu-29Zn-0.6Bi is gravity casted, homogenized at 800 °C for 2 hours, and then cold rolled with variation of percent deformation 20, 40, and 70%. At 70% cold rolled cast is annealed with temperatures 350, 400 and 500 °C. The samples then are characterized for hardness properties and structures.Increasing % deformation generates higher hardness. In 70% deformation, a crack is found on a surface. Bi segregation tends to be immersed both in bulk grain or grain boundaries.Bi increases cartridge brass? hardness with grain boundary strengthening (grain refining), and dispersoid strengthening. Nucleation in 350 °C started at shear bands region and grain boundaries, finished in 400 °C; besides, grain growth occurred in 450 °C (all in 15 minutes). Bi exceeds recrystallization process in cartridge brass."
Depok: Fakultas Teknik Universitas Indonesia, 2016
S62198
UI - Skripsi Membership  Universitas Indonesia Library
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William Horizon
"[Salah satu komponen terpenting pada peluru adalah selongsong yang memuat bubuk mesiu, primer, dan proyektil. Material yang umum digunakan untuk memfabrikasi selongsong peluru adalah cartridge brass (kuningan) yang mengandung 26-32 wt.% Zn. Selongsong peluru diproduksi dengan proses metalurgi yang kontinu, yang terdiri atas pengecoran, pencanaian, dan deep drawing. Dalam proses deep drawing biasanya ditemukan beberapa masalah mayor, seperti keretakan dan perobekan. Untuk meminimalisir masalah tersebut, pengembangan material dengan keuletan yang lebih baik menjadi penting untuk digunakan sebagai selongsong peluru. Mangan digunakan sebagai unsur paduan pada kuningan untuk meningkatkan keuletannya. Pada penelitian ini, paduan Cu-28Zn dengan penambahan 3,2 wt.% Mn difabrikasi dengan pengecoran gravitasi. Untuk menghomogenisasi komposisi kimia, paduan diberi perlakuan panas pada 800 oC selama 2 jam. Kemudian spesimen dicanai dingin dengan deformasi 20, 40, dan 70 % reduksi. Proses anil selanjutnya dilakukan setelah pencanaian dingin sebesar 70 % dengan temperatur 350, 400, dan 450 oC selama 15 menit. Karakteriasi material yang dilakukan pada penelitian ini terdiri dari analisis struktur mikro menggunakan mikroskop optik dan Scanning Electron Microscope (SEM) - Energy Dispersive Spectroscopy (EDS), serta pengujian kekerasan mikro. Hasil penelitian menunjukkan bahwa peningkatan derajat deformasi sebesar 20, 40, dan 70 % menyebabkan butir menjadi semakin pipih dengan L/D ratio masing-masing bernilai sekitar 0,7, 2,2, 7,7, dan 14,1. Selain itu juga terjadi peningkatan nilai kekerasan spesimen, yakni sebesar 56, 127, 145, dan 207 HV secara berurutan. Sementara proses anil setelah canai dingin sebesar 70 % pada temperatur 350, 400, dan 450 oC menyebabkan terjadinya peristiwa stress relieve yang ditandai dengan fenomena recovery, diikuti dengan rekristalisasi (dgrain ~ 7 μm), hingga grain growth (dgrain ~ 14 μm). Selain itu juga terjadi penurunan nilai kekerasan spesimen, yakni sebesar 204, 131, dan 100 HV secara berurutan. Pengaruh penambahan unsur Mn di dalam paduan cartridge brass adalah meningkatkan nilai kekerasan dan memperlambat laju rekristalisasi, dibutuhkan temperatur anil yang lebih tinggi untuk mencapai rekristalisasi sempurna pada paduan cartridge brass dengan penambahan Mn.
One of the most important part of bullet is its cartridge shell which contains gun powder, primer, and projectile altogether. Common material used to fabricate bullet shell is cartridge brass which contains 26-32 wt.% Zn. Cartridge shell is produced by a continuous metallurgical processes, which are casting, rolling, and deep drawing. In deep drawing process, some major problems are typically found, such as cracking and tearing. In order to minimize these problems, it is essential to develop materials with enhanced ductility to be used as cartridge shell. Manganese is used as an alloying element of cartridge brass to increase its ductility. In this research, Cu-28Zn alloy with addition of 3,2 wt.% Mn were fabricated by gravity die casting. To homogenize the chemical composition, the alloy was heated at 800 °C for 2 hours. Afterwards, the specimens were cold-rolled with deformation of 20, 40, and 70 %. Subsequent annealing process after 70 % cold-rolled with temperature of 350, 400, and 450 oC for 15 minutes was carried out. Material characterizations consisted of microstructure analysis using optical microscope and Scanning Electron Microscope (SEM) - Energy Dispersive Spectroscopy (EDS), and microvickers hardness testing. The result showed that higher degree of deformation of 20, 40, and 70 % led to more elongated grains with L/D ratio of 0.7, 2.2, 7.7, and 14.1, respectively. Moreover, the hardness of material increased with the increase in the level of deformation, with the values of 56.1, 126.6, 144.6, and 206.7 HV, respectively. Meanwhile, annealing at the temperatures of 350, 400, and 450 oC to specimens with prior deformation of 70 %, resulted in recovery and stress relieve, followed by recrystallization (dgrain ~ 7 μm), and finally grain growth (dgrain ~ 14 μm). Furthermore, the hardness of material decreased with the increase in level of annealing temperature, with the values of 204, 131, and 100 HV, respectively. The roles of Mn in the cartridge brass is to increase the hardness and to slower the recrystallization rate. In general, addition of Mn in cartridge brass increased the annealing temperatures needed to achieve full recrystallization.;One of the most important part of bullet is its cartridge shell which contains gun powder, primer, and projectile altogether. Common material used to fabricate bullet shell is cartridge brass which contains 26-32 wt.% Zn. Cartridge shell is produced by a continuous metallurgical processes, which are casting, rolling, and deep drawing. In deep drawing process, some major problems are typically found, such as cracking and tearing. In order to minimize these problems, it is essential to develop materials with enhanced ductility to be used as cartridge shell. Manganese is used as an alloying element of cartridge brass to increase its ductility. In this research, Cu-28Zn alloy with addition of 3,2 wt.% Mn were fabricated by gravity die casting. To homogenize the chemical composition, the alloy was heated at 800 °C for 2 hours. Afterwards, the specimens were cold-rolled with deformation of 20, 40, and 70 %. Subsequent annealing process after 70 % cold-rolled with temperature of 350, 400, and 450 oC for 15 minutes was carried out. Material characterizations consisted of microstructure analysis using optical microscope and Scanning Electron Microscope (SEM) - Energy Dispersive Spectroscopy (EDS), and microvickers hardness testing. The result showed that higher degree of deformation of 20, 40, and 70 % led to more elongated grains with L/D ratio of 0.7, 2.2, 7.7, and 14.1, respectively. Moreover, the hardness of material increased with the increase in the level of deformation, with the values of 56.1, 126.6, 144.6, and 206.7 HV, respectively. Meanwhile, annealing at the temperatures of 350, 400, and 450 oC to specimens with prior deformation of 70 %, resulted in recovery and stress relieve, followed by recrystallization (dgrain ~ 7 μm), and finally grain growth (dgrain ~ 14 μm). Furthermore, the hardness of material decreased with the increase in level of annealing temperature, with the values of 204, 131, and 100 HV, respectively. The roles of Mn in the cartridge brass is to increase the hardness and to slower the recrystallization rate. In general, addition of Mn in cartridge brass increased the annealing temperatures needed to achieve full recrystallization., One of the most important part of bullet is its cartridge shell which contains gun powder, primer, and projectile altogether. Common material used to fabricate bullet shell is cartridge brass which contains 26-32 wt.% Zn. Cartridge shell is produced by a continuous metallurgical processes, which are casting, rolling, and deep drawing. In deep drawing process, some major problems are typically found, such as cracking and tearing. In order to minimize these problems, it is essential to develop materials with enhanced ductility to be used as cartridge shell. Manganese is used as an alloying element of cartridge brass to increase its ductility.
In this research, Cu-28Zn alloy with addition of 3,2 wt.% Mn were fabricated by gravity die casting. To homogenize the chemical composition, the alloy was heated at 800 °C for 2 hours. Afterwards, the specimens were cold-rolled with deformation of 20, 40, and 70 %. Subsequent annealing process after 70 % cold-rolled with temperature of 350, 400, and 450 oC for 15 minutes was carried out. Material characterizations consisted of microstructure analysis using optical microscope and Scanning Electron Microscope (SEM) - Energy Dispersive Spectroscopy (EDS), and microvickers hardness testing.
The result showed that higher degree of deformation of 20, 40, and 70 % led to more elongated grains with L/D ratio of 0.7, 2.2, 7.7, and 14.1, respectively. Moreover, the hardness of material increased with the increase in the level of deformation, with the values of 56.1, 126.6, 144.6, and 206.7 HV, respectively. Meanwhile, annealing at the temperatures of 350, 400, and 450 oC to specimens with prior deformation of 70 %, resulted in recovery and stress relieve, followed by recrystallization (dgrain ~ 7 μm), and finally grain growth (dgrain ~ 14 μm). Furthermore, the hardness of material decreased with the increase in level of annealing temperature, with the values of 204, 131, and 100 HV, respectively.
The roles of Mn in the cartridge brass is to increase the hardness and to slower the recrystallization rate. In general, addition of Mn in cartridge brass increased the annealing temperatures needed to achieve full recrystallization.]
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Depok: Fakultas Teknik Universitas Indonesia, 2016
S62216
UI - Skripsi Membership  Universitas Indonesia Library
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Rachman Kurnia
"Aluminium dan paduannya tengah dikembangkan sebagai badan pesawat terbang karena sifatnya yang lebih ringan daripada baja dan mudah dibentuk. Paduan aluminium 7XXX yang mengandung Zn dan Mg dapat ditingkatkan sifat mekanisnya melalui proses deformasi. Persentase deformasi yang diberikan akan meningkatkan kekerasan paduan melalui mekanisme penguatan regang. Proses anil yang dilakukan setelah deformasi akan mengembalikan keuletan paduan melalui mekanisme stress relieve, rekristalisasi dan pertumbuhan butir. Penelitian ini bertujuan untuk mengetahui pengaruh persen deformasi dan temperatur anil terhadap rekristalisasi dan sifat mekanik paduan Al-4.7Zn-1.8Mg berat.
Pembuatan paduan dilakukan dengan proses squeeze casting. Proses homogenisasi dilakukan pada temperatur 400 oC selama 4 jam. Paduan hasil homogenisasi kemudian diberikan canai dingin dengan persen deformasi 5, 10 dan 20 . Selanjutnya paduan dengan deformasi 20 diberi perlakuan panas anil dengan temperatur 300, 400 dan 500 oC selama 2 jam. Karakterisasi meliputi pengujian kekerasan untuk melihat pengaruh canai dingin dan temperatur anil terhadap sifat mekanik paduan, pengamatan struktur mikro dengan mikroskop optik dan Scanning Electron Microscope SEM yang dilengkapi dengan Energy Dispersive Spectroscopy EDS.
Hasil penelitian menunjukkan bahwa peningkatan persen deformasi sebesar menyebabkan terjadinya pemipihan butir. Deformasi 5, 10 dan 20 menghasilkan rasio deformasi butir sebesar 2.19, 3.19 and 4.59 dan meningkatkan kerasan paduan dari 69.5 HV menjadi sebesar 95.3, 100.1 dan 105.4 HV. Perlakuan panas anil pada temperatur 300 oC menyebabkan terjadinya recovery sedangkan rekristalisasi terjadi pada temperatur 400 oC dgrain 290 ?m. Grain growth terjadi pada temperatur 500 oC dgrain 434 ?m yang menyebabkan penurunan kekerasand dari 105.4 HV menjadi 71.5, 96.8 and 95.3 HV berturut turut. Rekristalisasi sempurna diprediksi pada temperature anil 375 ndash; 425 oC selama 2 jam.

Aluminium alloys are developed as airplane body due to its lighter weight compared to steel and good formability. Aluminium 7XXX series with Zn and Mg alloying elements are commonly used because of its mechanical properties can be improved through deformation process. Deformation such as cold rolling may increase the hardness of an alloy through strain hardening. Annealing process after deformation process will recover ductility through stress relieve, recrystallization and grain growth mechanisms. This research aimed to find out the effect of cold rolling and annealing temperatur on the recrystallization and mechanical properties of Al 4.7Zn 1.8Mg wt. alloy.
The alloy was produced by squeeze casting process. Homogenization was conducted at 400 oC for 4 hours followed by cold rolling with degree of deformation of 5, 10 and 20 . The samples with 20 of deformation were then annealed at 300, 400 and 500 oC for 2 h. Vickers hardness test was performed on the cold rolled and annealed samples to reveal strain hardening effect and subsequent recrystallization process. Microstructure was observed by using optical microscope and Scanning Electron Microscope SEM with Energy Dispersive Spectroscopy EDS.
The results showed that the higher the deformation, the more elongated the grains. Deformation of 5, 10 and 20 led to grain shape ratios of 2.19, 3.19 and 4.59, respectively and increase in the hardness of the alloy from 69.5 HV to 95.3, 100.1 and 105.4 HV, respectively. Annealing at 300 oC resulted in recovery, while at 400 oC, recrystallization occured dgrain 290 m. Grain growth was observed after annealing at 500 oC for 2 h dgrain 434 m. The annealing temperature of 300, 400 and 500 oC decrease the hardness of the alloy from 105.4 HV to 71.5, 96.8 and 95.3 HV, respectively. Full recrystallization was predicted to happen at 375 ndash 425 oC for 2 hours.
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Depok: Fakultas Teknik Universitas Indonesia, 2017
S67978
UI - Skripsi Membership  Universitas Indonesia Library