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Ravi Naldi
Abstrak :
Paduan Mg-9Al-1Zn (AZ91) merupakan paduan logam ringan yang digunakan dalam industri otomotif. Masalah utama dari paduan ini adalah memiliki ketahanan mulur yang rendah. Solution treatment merupakan salah satu metode yang efektif untuk meningkatkan ketahanan mulur logam. Pengaruh solution treatment terhadap sifat mekanik dan sifat korosi paduan as-cast AZ91 diteliti dengan menggunakan uji creep, hardness, elektrokimia, dan hilang berat. Solution treatment dilakukan pada suhu 420°C selama 2 jam kemudian dilakukan pendinginan cepat dalam air. Perubahan struktur mikro dan komposisi paduan diamati dengan mikroskop optik, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) dan X-ray diffraction (XRD). Paduan as-cast AZ91 terdiri dari fasa α-Mg sebagai matrik dan fasa β (Mg17Al12) yang tersebar di sepanjang batas butir. Ukuran butir yang berbentuk sama sumbu (equiaxed) berada pada rentang 40-100 µm. Pengurangan fraksi volume fasa β yang signifikan terjadi setelah solution treatment dimana ukuran fasa β mengecil dan terdistribusi secara acak pada batas butir dan matrik. Solution treatment menyebabkan perbesaran pada butir logam menjadi berukuran 100-500 µm. Hasil uji hilang berat menunjukkan bahwa laju korosi pada paduan as-cast didapatkan sebesar 179 mmpy kemudian meningkat setelah diberi perlakuan solution treatment menjadi 270 mmpy. Pontensial korosi bebas (open circuit potential) paduan turun setelah solution treatment. Hasil uji polarisasi potensiodinamik tidak menunjukkan perubahan yang berarti setelah solution treatment. Namun hasil uji impedansi (electrochemical impedance spectroscopy) menunjukkan turunnya nilai impedansi paduan setelah solution treatment. Turunnya ketahanan korosi setelah solution treatment disebabkan oleh berkurangnya fasa β(Mg17Al12) yang berperan dalam menahan laju korosi. Nilai kekerasan paduan as-cast AZ91 yaitu sebesar 61,68 HV turun menjadi 60,66 HV setelah solution treatment. Hasil uji creep menunjukkan bahwa waktu mulur putus paduan as-cast AZ91 terjadi 10 kali lebih cepat dari paduan yang telah mengalami solution treatment. Hal ini disebabkan oleh berkurangnya fasa β yang memiliki titik leleh yang lebih rendah disbanding Mg. Perlakuan solution treatment menurunkan ketahanan korosi paduan AZ91 namun dapat meningkatkan ketahanan mulur paduan.
Alloy Mg-9Al-1Zn (AZ91) is a lightweight metal alloy used in the automotive industry. The main problem with this alloy is that it has low creep resistance. Solution treatment is an effective method for increasing metal creep resistance. The effect of solution treatment on the mechanical properties and corrosion properties of AZ91 as-cast alloys was studied using creep, hardness, electrochemical, and weight loss tests. Solution treatment was done at 420 ° C for 2 hours followed by water colling. Changes in microstructure and alloy composition were observed with optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and X-ray diffraction (XRD). The as-cast AZ91 alloy consists of the α-Mg phase as the matrix and β phase (Mg17Al12) which are spread along the grain boundary. The size of the axle-shaped grain (equiaxed) is in the range of 40-100 µm. Significant reduction of β phase volume fraction occurs after the solution treatment where the phase size of β decreases and is distributed randomly at the grain boundary and matrix. Solution treatment causes enlargement of metal grains to be 100-500 µm in size. The results of the weight loss test showed that the corrosion rate in as-cast alloys was obtained at 179 mmpy then increased after being treated with a solution treatment to 270 mmpy. Open circuit potential of the alloy drops after the solution treatment. Potentiodynamic polarization test results show no significant change after the solution treatment. However, the results of electrochemical impedance spectroscopy show a decrease in the value of the alloy impedance after the solution treatment. The decrease in corrosion resistance after the solution treatment is caused by the reduction of the β phase (Mg17Al12) which plays a role in holding down the corrosion rate. The hardness value of AZ91 as-cast alloy which is equal to 61.68 HV drops to 60.66 HV after the treatment solution. The creep test results show that the creep fracture time of AZ91 as-cast alloy occurs 10 times faster than the alloy that has undergone a solution treatment. This is caused by a reduction in the β phase which has a lower melting point compared to Mg. The solution treatment treatment reduces the corrosion resistance of AZ91 alloys but can increase alloy creep resistance.
Depok: Fakultas Matematika dan Ilmu Pengetahuan Alam Universitas Indonesia, 2019
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UI - Skripsi Membership  Universitas Indonesia Library
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Ario Sunar Baskoro
Abstrak :
manufacturing information system for the production of a tote box on the mechanical system of gamma irradiators 300 kCi facilities has been completed. Some factors that can support the successful development of the manufacturing industry are increasing mastery of technology, supported by the implementation of the management system of manufacturing, and precise manufacturing systems. Manufacturing activities to produce a tote box contain some of the information required by management. To get this information with conventional information systems take a long time. Some of the manufacturing processes for the production of a tote box include cutting, boring, machining, welding, bending, and assembling, supported by means of raw material inventory. Every part of the manufacturing process has some data that can be used as a source of information. This data includes information from the manufacturing process and a supply of raw materials into inputs for the manufacture of information systems with computer network systems. Input from the manufacturing process can be collected at any time with the help of the Microsoft Access software. Information systems for the production of tote boxes in this paper can specify the amount of production for one month for every part of the manufacturing process data and supply data of raw materials. With the creation of manufacturing information systems for tote box manufacturing production for gamma irradiators 300 kCi, the manufacturing information can be a source of accurate information so that management can more quickly determine the progress of the manufacturing process and be faster in making decisions, such as ordering the raw material, inspecting if production bottleneck occurs, etc.
Depok: Faculty of Engineering, Universitas Indonesia, 2015
UI-IJTECH 6:6 (2015)
Artikel Jurnal  Universitas Indonesia Library
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Abstrak :
This handbook volume aims to provide a comprehensive, self-contained, and authoritative reference in MEMS. It covers the theoretical and practical aspects including but not limited to sensors, actuators, RF MEMS, micro fluids and bio MEMS systems. It is particularly recommended to undergraduates, postgraduates, researchers, scientists, and field experts. This comprehensive summary will provide a solid knowledge background and inspire innovations in this highly interdisciplinary field. The handbook series consists of 5 volumes: Micro/nano fabrication technology, MEMS, Nanomaterial, Nanomedicine and Applications of micro-/nanotechnologies in IT. Experienced researchers and experts are invited to contribute in each of these areas.The series is published under Springer Major Reference works, which allows continuous online update and publication. These features allow newcomers and other readers to keep in touch with the most up-to-date information in micro-/nanotechnologies.It presents an overview of the knowledge base, as well as selected topics and provides comprehensive and authoritative information on the field for researchers, engineers, scientists and graduate students who are involved in different aspects of micro-/nanotechnologies.This publication will provide inspiration for innovative research and application ideas for continued growth of the field.
Singapore: Springer Singapore, 2019
e20509544
eBooks  Universitas Indonesia Library
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Mega Rizki Hidayatullah
Abstrak :
Penelitian ini merupakan pengembangan kedua dari perancangan micro class underater ROV (Remotely Operated Vehicle). Underwater ROV merupakan sebuah wahana yang beroperasi di bawah permukaan air dan dikendalikan oleh remote kontrol. Micro class berarti wahana tersebut berbobot 3 sampai 5 kg. Fokus penelitian ini ada pada pengembangan sistem mekanikal, yaitu desain main body, desain sistem rangka, dan desain sistem thruster. Permodelan desain mekanik menggunakan bantuan software Computer Aided Design (CAD). Sistem mekanikal yang dibuat mengkonsiderasikan konsep positive stability, yaitu kondisi dimana sebuah objek akan selalu kembali kepada kondisi stabil setelah diberi gangguan. Hal ini didapatkan dengan mendesain prototipe yang memiliki titik buoyancy berada diatas titik berat. Pada desain yang dibuat, kondisi positive stability tercapai dengan jarak antar titik 30 mm. Di dalam desain main body ditentukan metode kedap air, yaitu penggunaan o-ring pada tutup main body, dan penggunaan resin serta katalis pada kabel yang terpasang masuk ke dalam main body. Metode kedap air tersebut dilakukan eksperimen pada kolam kedalaman 3 m dan tercapai karakteristik tingkat kedap air yang diinginkan serta memenuhi standar tingkat kedap air untuk underwater ROV, yaitu IP44. Pada desain sistem thruster, ditentukan menggunakan konfigurasi 6 thruster, dengan 4 thruster horizontal dan 2 thruster vertikal, dan dilakukan simulasi menggunakan software Computational Fluid Dynamics (CFD) pada 5 variasi sudut serang (α) dari propeller yang dimodelkan. Simulasi CFD dilakukan untuk mendapatkan thrust yang dihasilkan dan power yang dibutuhkan untuk tiap variasi sudut serang (α) propeller, sehingga dapat memilih sudut serang (α) yang paling optimal yang akan digunakan. Didapatkan sudut serang (α) yang paling optimal pada 40 derajat dengan nilai thrust 2546,84 N dan power yang dibutuhkan sebesar 117,07 kW saat propeller berputar dalam kondisi ideal yang melibatkan faktor drag dan viskos dari fluida dengan kecepatan putar maksimum motor 25590 RPM. Perkembangan lebih jauh dibutuhkan untuk membuktikan secara eksperimental konsep positive stability dan keefektifan penggunaan konfigurasi 6 thruster saat bermanuver di lapangan, serta penambahhan fitur-fitur lainnya.
This study is the second prototype development of micro class underwater ROV (Remotely Operated Vehicle). Underwater ROV is a device that operated underwater and controlled by remote control. The term micro class means that the device weight is around 3 to 5 kg. the focus of this study is on the development of a mechanical design system, such as main body design, frame system design, and thruster system design. The prototype is modeled with a Computer-Aided Design (CAD) software. One design consideration in modeling this prototype is positive stability, which is, a condition of an object will always go back to its stable states after force was given. This concept can be achieved by designing the prototype whereas the center of buoyancy is above the center of gravity. This condition was met and validated by CAD software which can locate both centers. In the software stated that the distance of both centers is 30 mm. Then the other design consideration is choosing a method of water tightening on the main body. Using an o-ring around the mouth of the main body and resin and its catalyst for the cable, which penetrates to inside the main body, is proven to be effective in avoiding leakage when submerging the prototype to 3 m depth of water. Water tightness standard rating for underwater ROV is also achieved, which is IP44. Then, configurations of 6 thrusters are chosen for the prototype, where 4 horizontal thrusters, and 2 vertical. This study also conducts an experiment using a simulation with Computational Fluid Dynamics (CFD) software. The purpose of this simulation is to find the most optimal angle of attack (α), in term of thrust generated and power usage, from 5 variant angle of attack (α) propeller. This simulation shows that 40 degrees angle of attack (α) propeller variant is the most optimal, with 2546,84 N thrust and 117,07 kW power is needed when the propeller is rotating at an angular velocity of 25590 RPM, which is the maximum angular velocity can be generated by the motor. Further development is required to validate and prove experimentally the concept of positive stability, and the effectiveness of 6 thruster configuration, also adding another feature to the prototype.
Depok: Fakultas Teknik Universitas Indonesia, 2020
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UI - Skripsi Membership  Universitas Indonesia Library