Hasil Pencarian  ::  Simpan CSV :: Kembali

"PT. XYZ merupakan salah satu perusahaan yang bergerak di bidang farmasi di Indonesia. Area produksi perusahaan ini terdiri dari dua bagian, yaitu Black Area dan Grey Area (Secondary Packaging). Terdapat empat jenis pengemasan pada area secondary packaging. Setiap jenis kemasan menggunakan proses yang berbeda-beda, tetapi ada juga beberapa proses yang dipakai oleh semua jenis kemasan. Berdasarkan pengamatan, tata letak area produksi secondary packaging atau grey area PT. XYZ dirasa masih kurang baik karena jarak perpindahan material yang masih cukup panjang dan terdapat beberapa proses dari kemasan yang sejenis yang belum berdekatan sehingga kurang mendukung kelancaran proses produksi. Penelitian ini betujuan untuk memperoleh rancangan ulang tata letak pada area tersebut dengan metode CORELAP. Data berupa nama proses, urutan proses, dan hubungan antar proses diolah menjadi ARC yang selanjutnya diolah untuk mendapat nilai TCR masing-masing proses untuk diiterasi dengan metode CORELAP. Dari hasil perhitungan diperoleh bahwa tata letak usulan hasil perhitungan metode CORELAP memiliki jarak perpindahan material yang lebih pendek 9,017% dibanding tata letak saat ini dan proses dari pengemasan yang sejenis posisinya menjadi lebih berdekatan dan lebih teratur.

---

PT. XYZ is a pharmaceutical company in Indonesia. The company's production area is composed of two parts, namely Black Area and Grey Area Area (Secondary Packaging). There are four types of packaging in the area of secondary packaging. Each type of packaging uses different processes, but there are also some processes that is used by all types of packaging. Based on the observations, the layout of the production area of secondary packaging of PT. XYZ is still not optimal because the material handling distance is still quite long and there are some similar process of same packaging type that is not adjacent, so that the production process is less smooth.

This study aims to obtain redesign the layout in the area with CORELAP method. Data such as the name of the process, the order process, and the relationship between process processed into ARC, subsequently processed to obtain TCR values for each process to iterated with CORELAP method. From the calculations, the proposed layout has a material handling distance is shorter 9.017% compared to the current layout and also the process of same type packaging become more adjacent."

"This research is for one of the pharmaceutical companies in Indonesia. The company's production area is composed of two parts, namely a Black Area and a Grey Area for processing and packaging. There are four types of packaging in the Secondary Packaging Area. Each type of packaging uses different processes, but there are also some processes that are used by all types of packaging. Based on these observations, the layout of the production area for secondary packaging in the pharmaceutical company is not optimal because the material handling distances are still quite long and there are some similar processes for same packaging type that are not adjacent, so that the production process is inefficient. This study aims to redesign the layout in the area with the Computerized Relationship Layout Planning (CORELAP) method. Data such as the name of the process, the order of the process, and the relationship between processes into the Activity Relationship Chart (ARC), are subsequently processed to obtain the Total Closeness Rating (TCR) values for each process iterated with the CORELAP method. From the calculations, the proposed layout has material handling distances that are shortened by 9.017% compared with the current layout. The same type of packaging processes are located in adjacent positions."

"Tata Letak merupakan salah satu aspek penting pada kelangsungan proses produksi suatu pabrik sehingga perlu perencanaan yang baik dalam penyusunan tata letak. Salah satu metode dalam penyusunan tata letak pabrik adalah Systematic Layout Planning. Area produksi paper packaging pada PT. Gramedia Cikarang yang terpisah-pisah membuat jarak pemindahan bahan menjadi panjang sehingga output tidak optimal. Hal itu sangat merugikan perusahaan mengingat produk paper packaging yang permintaannya terus meningkat dan memiliki prospek yang baik dimasa yang akan datang. Sebagai tindakan mengatasi hal tersebut, dan antisipasi permintaan yang meningkat, pihak perusahaan berencana untuk memusatkan area produksi paper packaging menjadi satu area sehingga produk paper packaging ini memiliki plant produksi sendiri. Pembangunan area produksi paper packaging ini tentunya membutuhkan perencanaan tata letak yang baik agar menghasilkan sistem produksi yang lebih efektif dan efisien. Dalam penelitian ini dibandingkan 3 layout, yaitu layout saat ini, layout usulan perusahaan dan layout usulan hasil penelitian. Hasilnya menunjukkan bahwa layout usulan hasil penelitian memiliki jarak perpindahan bahan yang lebih pendek dibandingkan dengan layout saat ini dan alternatif layout usulan perusahaan.

---

Layout is one important aspect of the continuity of the production process of a plant that needs good planning. One method in the design of plant layout is Systematic Layout Planning. The production area of paper packaging was separated, and it make the distance of a transfer material was long so that the output is not optimal. It was a disadvantages for the company while the demand is keep increase and this product have a good prospect in the future. To fix this problem, the company planning to make a new plant for this product so that the paper packaging have its own plant. To build a new plant needs a good planning in the layout design so that the production system become more effective and efficient. This study compared 3 layout, which is current layout, alternative layout for a new paper packaging plant from the company, and alternative layout based on study. The result showed that the alternative layout from this study have a shorter material transfer's distance than the current layout and the alternative layout from the company."

"Penelitian ini bertujuan untuk membuat usulan rancangan tata letak area produksi yang optimal dari segi pemindahan material. Metode yang digunakan adalah metode systematic layout planning yang dikembangkan oleh Richard Muther. Area produksi di PT. UTPE terbagi atas area persiapan bahan, area fabrikasi, area pengecatan, dan area perakitan. Penelitian ini merupakan bagian dari proyek perusahaan dalam rangka mengintegrasikan dua pabrik yang berlokasi di Cikarang dan Cakung ke dalam satu pabrik yang berlokasi di Cikarang dengan area yang diperluas. Demikian pula dengan area produksi, peusahaan akan membangun bangunan pabrik baru untuk memenuhi permintaan dari kedua pabrik. Sistem pengumpulan data yang dipakai adalah observasi langsung ke lapangan dan menggunakan data yang ada di database perusahaan. Rancangan tata letak dibuat berdasarkan intensitas perpindahan material yang terjadi antara departemen yang terdapat di area produksi dalam bentuk activity relationship chart dan activity relationship diagram. Hasil dari penelitian ini berupa rancangan tata letak pabrik dalam format CAD.

---

The focus of this study is how to design the most optimal production layout in terms of material handling. The methods used in this research is systematic layout planning which was first introduced by Richard Muther. The production area in PT. UTPE is grouped into material preparation department, fabrication department, painting and blasting department, and assembly department. This study is a part of the company's project to integrate their two plans located in Cikarang and Cakung into one plan located in extended area of Cikarang plant. Thus the company needs a layout planning. A new plant will be established in accordance to this project. The method that is applied in this data collection is direct measuring and collecting existing data in the company's database. Design of the new layout is based on the intensity of material flow in terms of material weight that moves among the departments in the production area. The outcome of this research is a layout planning in CAD file."

"[PT PZ Cussons adalah perusahaan yang bergerak dalam industri kebutuhan balita, yang memproduksi perawatan kulit untuk balita. Masalah yang dihadapi oleh PT PZ cussons saat ini adalah ketidakteraturan dalam persiapan bahan baku, maka akan menghambat waktu proses pengiriman ke bagian produksi, beberapa lorong ukuran yang tidak sesuai dengan ukuran material handling sehingga sulit bagi karyawan dalam proses pembuatan produk jadi di gudang. Kondisi lain yang juga hadir dalam penempatan produk di daerah yang kurang tepat, di mana barang harus memiliki frekuensi tertinggi pengiriman dan yang sering datang dan pergi dalam terus ke pintu keluar. Hal-hal seperti ini yang sering menyebabkan penanganan yan lebih lanjut dalah material handing dan kurang efektif dalam kegiatan penyimpanan. Tujuan dari penelitian ini adalah untuk memberikan tata letak penyimpanan rak bahan baku untuk gudang baru yang sesuai dengan kebutuhan ruang penyimpanan dan kebutuhan ruang sehingga material handling menjadi lebih efektif. Metode yang digunakan dalam shared storage penyimpanan adalah sebuah pendekatan di mana produk memiliki frekuensi tertinggi pengiriman dan sering keluar dari membawa lebih dekat ke pintu masuk untuk meminimalkan jarak perpindahan material handling. penelitian yang dilakukan pada tata letak yang diusulkan menghasilkan material handling jarak tempuh gudang baru adalah sebesar 8007 m. Sementara dalam tata letak jarak tempuh awal adalah sebesar 13363 m;PT PZ Cussons is a company engaged the industry needs a toddler, which produces skin care for toddlers. The problems there at PT PZ Cussons, now is an irregularity in the preparation of raw materials, it will hamper the delivery time to the production process, some of the hall sizes that do not fit the size of material handling making it difficult for employees in the manufacturing process of finished products in the warehouse. Other conditions are also present in a product placement in areas that are less precise, where the goods should have the highest frequency of delivery and who often come and go in continue to exit door. Things like this often lead to further handling is that material handing and less effective in storage activities. The aim of this study is to provide a storage rack layout of raw materials for the new warehouse in accordance with the needs of storage space and material handling needs so that the space becomes more effective. The method used in shared storage storage is an approach in which products have the highest frequency of delivery and often out of bringing it closer to the entrance to minimize the displacement distance of material handling. research done on the layout of the proposed generating material handling mileage new warehouse is at 8007 m. While the layout of the initial mileage amounted to 13 363 m.this often lead to furtehr handling is that material handling and less effective in storage activities the aim of this study to provide a storage rack layout of raw materials fo the new warehouse in accordance with the needs of storage space and material handling needs so that the space becomes mpre effective the method used in shared storage shared storage is an approach which product have the highest frequency of delivery and often out of bringing it closer to the entrance to minimize the displacement distance of material handling researcg done on the layout of the proposed generating material handling mileage new warehouse is that 8007m while the layout of the initial mileage amounted to 13363 m, PT PZ Cussons is a company engaged the industry needs a toddler, which produces skin care for toddlers. The problems there at PT PZ Cussons, now is an irregularity in the preparation of raw materials, it will hamper the delivery time to the production process, some of the hall sizes that do not fit the size of material handling making it difficult for employees in the manufacturing process of finished products in the warehouse. Other conditions are also present in a product placement in areas that are less precise, where the goods should have the highest frequency of delivery and who often come and go in continue to exit door. Things like this often lead to further handling is that material handing and less effective in storage activities. The aim of this study is to provide a storage rack layout of raw materials for the new warehouse in accordance with the needs of storage space and material handling needs so that the space becomes more effective. The method used in shared storage storage is an approach in which products have the highest frequency of delivery and often out of bringing it closer to the entrance to minimize the displacement distance of material handling. research done on the layout of the proposed generating material handling mileage new warehouse is at 8007 m. While the layout of the initial mileage amounted to 13 363 m.this often lead to furtehr handling is that material handling and less effective in storage activities the aim of this study to provide a storage rack layout of raw materials fo the new warehouse in accordance with the needs of storage space and material handling needs so that the space becomes mpre effective the method used in shared storage shared storage is an approach which product have the highest frequency of delivery and often out of bringing it closer to the entrance to minimize the displacement distance of material handling researcg done on the layout of the proposed generating material handling mileage new warehouse is that 8007m while the layout of the initial mileage amounted to 13363 m]"

"Permasalahan tata letak fasilitas, khususnya dengan luas departemen yang tidak sama UAFLP , merupakan salah satu masalah yang dipelajari dalam combinatorial optimization dan telah mendapat perhatian dari banyak peneliti dalam satu dekade terakhir. Penelitian menggukanan masalah-masalah yang telah diketahui secaraumum sebagai masalah standar dalam permasalahan tata letak fasilitas. Terdapat beberapa masalah yang belum menemukan solusi yang optimal dan juga membutuhkan waktu komputasi yang cukup lama. Penelitian ini akan mengembangkan suatu model matematika dengan menggunakan metode Mixed Integer Programming berdasarkan pada Flexible Bay Structure, salah satu model representasi yang umum digunakan dalam UAFLP. Metode ini akan memenuhi kendala yang muncul sepanjang proses pembentukan hasil akhir. Tujuannya untuk mengurangi solusi yang tidak feasible sehingga dapat mengurangi kompleksitas solusi yang mungkin. Beberapa fungsi kendala tambahan akan dicoba untuk ditambahkan ke dalam model. Pengujian dilakukan dengan membandingkan kepengaruhan setiap fungsi kendala tambahan yang memiliki pendekatan yang berbeda-beda dalam memotong kompleksitas solusi yang mungkin. Hasil perbandingan kombinasi fungsi kendala yang dipakai menunjukkan fungsi kendala mana yang memiliki pengaruh besar dalam mengurangi waktu komputasi model. Sebagian besar hasil dari penelitian ini mendekati hasil terbaik yang diketahui.

---

Facility layout problem, especially with the unequal departmental area UAFLP , is one of the problems studied in combinatorial optimization and has received the attention of many researchers in the past decade. The research used commonly known problems as a standard problem in facility layout problems. There are some problems that have not found the optimal solution and also require a long computation time. This research will develop a mathematical model using Mixed Integer Programming method based on Flexible Bay Structure, one of the common representation models used in UAFLP. This method will meet the constraints that arise throughout the process of forming the final result. The goal is to reduce nonfeasible solutions so as to reduce the complexity of possible solutions. Some additional constraint functions will be attempted to be added to the model. Testing is done by comparing the effect of each additional constraint function that has different approaches in cutting the complexity of possible solutions. The comparison result of the combination of the constraint function used indicates which constraint function has a major influence in reducing the computation time of the model. Most of the results of this study approached the best known results."

"Penelitian ini dilakukan pada gudang perusahaan farmasi yang masih menggunakan sistem manual picking. Salah satu kegiatan utama operasional gudang yang meningkatkan produktivitas suatu perusahaan adalah order picking. Namun, kegiatan order picking pada gudang perusahaan farmasi ini belum optimal. Hal ini dikarenakan tata letak produk pada gudang menggunakan metode randomized storage dan area gudang terbatas. Usaha untuk menyelesaikan permasalahan ini yaitu dengan pengaturan ulang tata letak produk menggunakan metode class based storage dengan analisa EIQ. Tata letak produk diklasifikasikan ke dalam beberapa kelas berdasarkan karakterisitik distribusi setiap jenis produk (nilai IK dan IQ). Hasil penelitian ini menunjukkan total jarak tempuh forklif dan waktu yang dibutuhkan untuk kegiatan order picking dengan tata letak usulan berkurang sebesar 34.5 % dari jarak tempuh dan waktu yang dibutuhkan dengan tata letak sebelumnya.

---

This study is at pharmaceutical company’s warehouse that has been using manual picking system for its operational. One of the major warehouse operational activity that has big contribute for company’s productivity is order picking. In contrast, order picking performance in this pharmaceutical company’s warehouse less than optimal. It is because warehouse uses randomized storage for its assignment and warehouse’s area is limited. Class based storage assignment using EIQ analysis is one way to solve this problem. Product is classified into several class based on product distribution characteristic (IK and IQ value). The result of this study shows that the travel distance and time that need for order picking by using class based storage assignment 34.5% less than travel distance and time needed by using randomized storage assignment."

"Peningkatan penjualan perhiasan emas ditambah dukungan dari pemerintah terutama Kementerian Perindustrian Republik Indonesia membuat para produsen perhiasan emas lebih percaya untuk mengembangkan bisnis mereka. Salah satu produsen yang ada di Indonesia adalah PT X. PT X berencana untuk mengembangkan bisnis mereka dan membuat fasilitas baru untuk keberlangsungan pengembangan tersebut. Oleh karena itu, PT X membutuhkan sebuah tata letak yang efisien serta mampu menunjang perkembangan bisnis di masa depan untuk lantai produksi fasilitas baru mereka. Penelitian ini menjawab kebutuhan PT X tersebut dengan menghasilkan ukuran dan lokasi dari departemen pada lantai produksi fasilitas baru mereka. Pendekatan yang digunakan untuk menciptakan tata letak yang dimaksud adalah multi-floor facility layout problem sebagai salah satu sub masalah dari facility layout problem. Tata letak yang dihasilkan sudah efisien dengan memperoleh total jarak antar departemen yang berhubungan sebesar 1171,66 dan Nilai Solusi sebesar 1916,69. Penelitian ini juga memberikan tata letak alternatif yang siap menunjang perkembangan bisnis di masa depan

---

The increase in gold jewelry's revenue and the government's support, especially the Ministry of Industry of the Republic of Indonesia, make gold jewelry producers more confident in developing their businesses. One of the gold jewelry producers in Indonesia is PT X. PT X planned to expand their businesses and build a new facility for that development's continuity. Because of that, PT X needs an efficient layout that also supports their business development in the future for the production floor of their new facility. This research answered PT X's demand by resulting in the dimension and location of departments on their new production floor. The approach used to build that mentioned layout is the Multi-floor Facility Layout Problem as one of the subproblems of Facility Layout Problem. The generated layout is already efficient by obtaining the sum of corresponded departments' distance in the amount of 1171.66 and Solution Value in the amount of 1916.66. This research also gives an alternative layout ready to support future business expansion."

"Industri kemasan fleksibel yang kian berkembang menuntut produsen untuk selalu berusaha mengurangi biaya akibat produk cacat. Penelitian ini menggunakan metode Six Sigma untuk mengkaji masalah kecacatan dan memberikan perbaikan pengendalian kualitas dengan cara mereduksi cost of poor quality (COPQ). Studi kasus dilakukan pada perusahaan kemasan fleksibel XYZ di Indonesia dengan adopsi pendekatan DMAIC. Setelah melakukan tahap define dan measure, dengan menggunakan prinsip 80/20, secara kumulatif insiden pada printing mewakili 79% total insiden kecacatan. Tahap analyze dilakukan untuk menemukan akar penyebab masalah yang berkontribusi pada peningkatan insiden kecacatan printing. Rekomendasi yang dibuat selama tahap improve adalah untuk merancang sistem pengendalian kualitas yang meningkatkan pemeliharaan yang baik pada lantai produksi. Penerapan rekomendasi diperkirakan dapat menghasilkan penghematan biaya hingga 48% selama periode yang dianalisis.

---

The growing flexible packaging industry requires producers to try to reduce costs due to defect. This research applies Six Sigma method to assess the problem of defect and provide quality control improvements by reducing the cost of poor quality (COPQ). A case study was conducted at XYZ flexible packaging companies in Indonesia with the adoption of the DMAIC approach. After carrying out the define and measure stages, using the 80/20 principle, the cumulative incidence of printing represents 79% of total disability incidents. The analyze phase is carried out to find the root causes of problems that contribute to the increased incidence of printing disabilities. The proposed recommendations during the improvement phase is to design a quality control system that improves good maintenance on the production floor. Implementation of the recommendations will result in potential cost saving of up to 48% over the analyzed period."